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Azbil MPC0002

Azbil MPC0002
48 pages
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Thank you for purchasing your Azbil
Corporation product.
This manual contains information for
ensuring the safe and correct use of
the product.
Those designing or maintaining
equipment that uses this product
should first read and understand
this manual. This manual contains
information not only for installation,
but also for maintenance,
troubleshooting, etc. Be sure to keep it
nearby for handy reference.
Panel Mount
Mass Flow Controller
Model MPC9500/0002/0005/0020
Users Manual
for Installation and configuration
No. CP-SP-1153E
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Azbil MPC0002 Specifications

General IconGeneral
CategoryController
ModelMPC0002
Operating Temperature0 to 50 °C
Storage Temperature-20 to 60 °C
Communication InterfaceRS-485
Number of Control Outputs2
Input Voltage100-240V AC
Control MethodPID control
Sampling Period1 second

Summary

Panel Mount Mass Flow Controller Users Manual

Installation and Configuration Guide

User's Manual for Panel Mount Mass Flow Controller MPC9500/0002/0005/0020.

Azbil Corporation Product Introduction

Brief introduction to the Azbil Corporation product.

Manual Conventions and Symbols

Safety Warning Symbols

Explains WARNING and CAUTION symbols for safety.

Handling Icons and Conventions

Describes various icons and operational conventions used in the manual.

Safety Precautions (Page 4)

Critical Safety Warnings

Covers warnings related to explosive gas limits and incompatible gas types.

Handling and Pressure Precautions

Details precautions regarding foreign matter, pressure, and valve shut-off.

Safety Precautions (Continued) (Page 5)

Electrical Safety and Surge Protection

Cautions for correct wiring and protection against power surges.

Understanding the Manuals (Page 6)

Overview of Available Documentation

Describes the different manuals available for the MPC series.

User Manual Organization (Page 7)

Introduction and Parts Overview

Outlines chapters covering introduction, features, and component identification.

Installation and Operation Guidance

Details chapters on mounting, wiring, and basic operational procedures.

Advanced Settings and Troubleshooting

Covers advanced operations, parameter setup, and problem resolution.

Specifications and Supporting Information

Includes chapters on technical specifications and revision history.

Chapter 1: Introduction (Page 9)

MPC Controller Overview

Introduces the high-performance digital mass flow controller and its features.

Key Product Functions

Lists and briefly describes the main functions of the MPC controller.

Chapter 1: Introduction (Continued) (Page 10)

Flowrate Integration and Valve Output

Explains the flowrate integration function and valve drive output display.

Alarm and Event Outputs

Details alarm display/output/shut-off and event lamp functionality.

Chapter 1: Introduction (Continued) (Page 11)

Automatic Shut-off and Communication Features

Covers automatic shut-off, direct setup, and loader communication functions.

Chapter 1: Introduction (Continued) (Page 12)

Model Selection Guide

Provides a guide for selecting the appropriate MPC model based on specifications.

Chapter 2: Names and Functions of Parts (Page 13)

Display Unit Description

Details the function and usage of the controller's display and keys.

Rear Panel Interface

Describes the loader jack, connector, and pipe connection ports on the rear.

Chapter 3: Mounting and Wiring (Page 15)

Essential Safety Precautions

Reiterates critical safety warnings for mounting and wiring the device.

Chapter 3: Mounting and Wiring (Continued) (Page 16)

Mounting Location Guidelines

Advises on suitable and unsuitable locations for mounting the controller.

Electrical Safety and Surge Protection

Cautions on correct wiring and protection against power surges.

Chapter 3: Mounting and Wiring (Continued) (Page 17)

Pipe Joint Connection Technique

Provides instructions on how to connect pipe joints to the controller.

Chapter 3: Mounting and Wiring (Continued) (Page 18)

Physical Dimensions and Panel Cutout

Shows external dimensions and panel cutout specifications for installation.

Chapter 3: Mounting and Wiring (Continued) (Page 19)

Panel Mounting Procedure

Details the process for mounting the controller onto a panel.

Piping Connection Procedure

Explains how to correctly connect piping to the device.

Chapter 3: Mounting and Wiring (Continued) (Page 20)

Wiring Requirements and Connector Details

Covers general wiring, connector specifications, and signal assignments.

Chapter 3: Mounting and Wiring (Continued) (Page 21)

Wiring Examples for Outputs and Inputs

Illustrates wiring for power supply, event outputs, and external inputs.

Chapter 3: Mounting and Wiring (Continued) (Page 22)

Wiring for Analog and Communication Functions

Details wiring procedures for analog I/O and RS-485 communication.

Chapter 4: Basic Operation (Page 23)

Display Switching and Modes

Explains how to switch between different display modes on the controller.

Chapter 4: Basic Operation (Continued) (Page 24)

Understanding Displayed Information

Details the information shown in operation mode, integrated flowrate, and valve drive displays.

Multi-setting Flowrate Display

Explains the display for multi-setting flowrate values.

Chapter 4: Basic Operation (Continued) (Page 25)

Setting Flowrate via Digital Input

Step-by-step procedure for changing the flowrate using digital settings.

Chapter 4: Basic Operation (Continued) (Page 26)

Digital Flowrate Setting Precautions

Notes and handling precautions for digital flowrate setting.

Chapter 4: Basic Operation (Continued) (Page 27)

Setting Flowrate via Analog Input

Procedure for setting flowrate using external analog voltage input.

Chapter 4: Basic Operation (Continued) (Page 28)

Selecting the Operating Mode

Guides on how to select and change the controller's operating mode.

Chapter 5: Advanced Operation (Page 29)

Entering Parameter and Function Setup Modes

Overview of accessing parameter and function setup modes for advanced configuration.

Chapter 5: Advanced Operation (Continued) (Page 30)

Function Setup Procedure

Step-by-step guide to setting various functions and assignments.

Chapter 5: Advanced Operation (Continued) (Page 31)

Function Setup Item List

Details of configurable items for function setup, including their options.

Chapter 5: Advanced Operation (Continued) (Page 32)

Function Setup Item List (Continued)

Continuation of the function setup item list with more configurable options.

Chapter 5: Advanced Operation (Continued) (Page 33)

Function Setup Item List (Continued)

Further details on function setup items, including model-specific settings.

Chapter 5: Advanced Operation (Continued) (Page 34)

Parameter Setup Procedure

Step-by-step guide to setting operational parameters like alarm delays.

Chapter 5: Advanced Operation (Continued) (Page 35)

Parameter Setup Item List

Comprehensive list of parameters that can be configured, with their ranges.

Chapter 5: Advanced Operation (Continued) (Page 36)

Parameter Setup Item List (Continued)

Additional parameter items and their descriptions for advanced configuration.

Chapter 6: Troubleshooting (Page 37)

Alarm Code Explanations

Lists and explains common alarm codes, their causes, and countermeasures.

Alarm Handling and Reset

Provides guidance on handling alarms and the procedure for canceling them.

Chapter 6: Troubleshooting (Continued) (Page 38)

Other Operational Issues and Solutions

Addresses common problems like incorrect display, unstable flowrate, and poor accuracy.

Chapter 7: Specifications (Page 39)

Overview of Technical Specifications

Indicates that detailed specifications are provided on subsequent pages.

Chapter 7: Specifications (Continued) (Page 40)

MPC9500 and MPC0002 Specifications

Lists detailed technical specifications for MPC9500 and MPC0002 models.

Chapter 7: Specifications (Continued) (Page 41)

MPC0005 and MPC0020 Specifications

Lists detailed technical specifications for MPC0005 and MPC0020 models.

Chapter 7: Specifications (Continued) (Page 42)

Output, Input, and Gas Flowrate Specifications

Details flowrate output, external switch input, and gas type flowrate ranges.

Chapter 7: Specifications (Continued) (Page 43)

Communication and Physical Specifications

Covers communication system, power supply, and physical/material specifications.

Chapter 7: Specifications (Continued) (Page 44)

Flowrate vs. Differential Pressure Data

Presents graphs and formulas relating flowrate to differential pressure.

Revision History (Page 45)

Manual Revision Details

Records changes made to the manual across different revisions and pages.

Terms and Conditions (Page 46)

Warranty Period and Scope

Outlines the warranty terms and conditions for Azbil Corporation products.

Suitability and User Responsibility

Emphasizes the user's responsibility to ascertain product suitability and safety.

Terms and Conditions (Continued) (Page 47)

Application Restrictions and Precautions

Details restrictions for nuclear power use and general application precautions.

Azbil Corporation Contact Information (Page 48)

Company Address and URL

Provides the Azbil Corporation's headquarters address and official website URL.

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