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BACA SYSTEMS BOSS - User Manual

BACA SYSTEMS BOSS
38 pages
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BOSS Saw User Manual V1.0
5/9/2019
1
BOSS Saw User Manual
Version 1.0
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Summary

Overview

Description of BOSS Saw

Provides a general overview and description of the BOSS Saw machine and its applications.

Safety Precautions

General Safety Guidelines

Essential safety instructions for operating, loading, unloading, and maintaining the equipment.

BOSS Saw Specific Safety

Operational Safety Measures

Key safety precautions for working with the BOSS Saw, including PPE and interlock adherence.

Critical Safety Warnings

Saw Motor Safety

Motor Specifications and Safe Handling

Details the saw motor's electrical specifications and safety requirements for maintenance and operation.

Human-Machine Interface (HMI)

Defining Slab Edge with HMI

Procedure for accurately defining the slab edge using the HMI to minimize cutting errors.

Control Tab Features

Project Management and Menu Items

Overview of controls for project selection, saving, deletion, and accessing menu items.

Absolute Home Setup

Conditions for Absolute Home

Lists the prerequisites and conditions necessary for configuring the machine's absolute home position.

Machine Functionality

Single Cut Operation Guide

Step-by-step instructions on how to perform a single cut, including limit setting options.

Multiple Cuts Procedure

Guide for executing multiple cuts, specifying piece count and width for efficient cutting.

Cross Cut Operations

Performing Cross Cuts

Instructions for setting up and executing cross cuts, including positioning and limit definition.

Square Cut Functionality

Square Cutting with Slab Defined

Details on square cutting when the slab is defined, including piece width, length, and angle.

Adding Pieces

Adding Pieces Parametrically or via File

Methods for adding pieces using parametric shapes or importing DXF files.

Separating Pieces

Procedure for Separating Slab Pieces

Steps to select and separate specific areas or pieces from the defined slab.

Cutting Pieces Setup

Saw Parameter Configuration

Setting up saw parameters such as disc diameter, blade thickness, feedrate, and passes.

Extending Cuts

Extending Cut Lines and Through Cuts

Process for extending existing cut lines or performing cuts that go through the entire slab.

Machining Operations

Machining Pieces and Profiles

Using machining functions for entire pieces, sections, or specific profiles.

ISO File Management

Sorting and Sending ISO Files

Managing ISO files, including sorting, deleting, selecting, and sending for processing.

Antivirus Software Recommendation

Importance of Antivirus for HMI

Guidance on the necessity of antivirus software to protect the HMI PC and ensure machine reliability.

BOSS Saw Calibration

Axis Calibration Procedure

Step-by-step guide for calibrating the machine's axes to ensure accuracy.

Automated Saw Diameter Setup

Procedure for setting up the automated saw diameter and master blade program.

Base Frame Calibration

Table Origin and Leveling

Steps for defining table origin, ensuring levelness, and calculating table height.

Tool Frame Compensation and Calibration Issues

Adjusting tool frame compensation and troubleshooting common calibration problems.

Arming and Operating the BOSS Saw

Starting the BOSS Saw System

Instructions for powering up and initiating the BOSS Saw, including system checks and password entry.

Tilt Table Operation

Tilting and Lowering the Table Safely

Detailed steps for safely raising and lowering the tilt table, including safety checks.

Manual Machine Movements

Using JOG and TCP Modes

Guide to performing manual machine movements using JOG, TCP Saw, and TCP Off functionalities.

Wireless Pendant Usage

Wireless Pendant Controls and Functions

Explanation of the wireless pendant's buttons, modes, and functions for precise machine control.

Safe Maintenance Procedures

Maintenance Mode Safety Warning

Critical warning against operating the machine for production during maintenance mode.

Cautions and Warnings Summary

General Operational Cautions

Compilation of general cautionary statements to ensure safe operation of the BOSS Saw.

Smart Compensation Features

Smart Probe for Saw Wear Detection

Details on the Smart Probe feature for detecting and compensating for saw blade wear.

Troubleshooting and Support

Technical Support Contact Information

Provides contact details for BACA Systems technical support and spare parts ordering.

Spare Parts List

Critical Spare Parts Inventory

List of critical spare parts, including descriptions, quantities, and part numbers.

Preventative Maintenance

Preventative Maintenance Diagram

Diagram illustrating key components and areas for preventative maintenance.

Lubrication Schedule and Recommendations

Lubrication Points and Oil Types

Details on lubrication positions, recommended oils, frequencies, and specific comments for maintenance.

BACA SYSTEMS BOSS Specifications

General IconGeneral
BrandBACA SYSTEMS
ModelBOSS
CategorySaw
LanguageEnglish