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Bacharach HI FLOW Sampler User Manual

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HI FLOW
®
Sampler
Natural Gas
Leak Rate Measurement
Instruction 0055-9017
Operation & Maintenance
Rev. 5 – June 2010
Product Leadership • Training • Service • Reliability

Table of Contents

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Bacharach HI FLOW Sampler Specifications

General IconGeneral
BrandBacharach
ModelHI FLOW Sampler
CategoryMeasuring Instruments
LanguageEnglish

Summary

Introduction to the Hi Flow Sampler

General Description of Hi Flow Sampler

Overview of the Hi Flow Sampler and its primary function in gas leak detection.

Material Supplied with Hi Flow Sampler

Lists all components and accessories included with the Hi Flow Sampler package.

Benefits of Using the Hi Flow Sampler

Explains the advantages and applications of employing the Hi Flow Sampler.

Control Unit Description

Details the functionality of the control unit's LCD screen and pushbuttons.

Top Panel Connections and Controls

Identifies and describes the ports and switches located on the instrument's top panel.

Technical Data and Specifications

Information Displayed on LCD

Lists the types of data and parameters shown on the instrument's Liquid Crystal Display.

Measurable Leak Rate Range

Specifies the operational range for measuring leak rates in CFM and LPM.

Sampling Flow Rate Specifications

Details the maximum and operating flow rates of the Hi Flow Sampler.

Agency Approvals and Certifications

Lists the safety and regulatory approvals granted to the Hi Flow Sampler.

Operating the Hi Flow Sampler

Essential Operating Precautions

Crucial safety and operational guidelines to follow before and during instrument use.

Connecting the Battery Pack

Step-by-step instructions for safely connecting the instrument's battery pack.

Sampling Hose and Attachment Connections

Guidance on properly connecting sampling hoses and various leak-capturing attachments.

Grounding the Instrument

Procedure for grounding the Hi Flow Sampler to prevent static discharge hazards.

Available Attachments for Leak Capture

Description of different attachments used to capture gas leaks from various components.

Powering On the Hi Flow Sampler

Detailed steps for turning the Hi Flow Sampler instrument on.

Selecting Menu Mode: Basic vs. Expanded

Instructions on how to switch between the Basic and Expanded display modes.

Understanding the Menu System

Overview of the instrument's menu structure, submenus, and navigation.

Operating Modes: Automatic vs. Manual

Explanation of the different measurement modes available in the instrument.

Accessing and Managing Test Records

Procedures for viewing, sending, and erasing saved test data records.

Importing Saved Data into Spreadsheets

Guide on importing downloaded test data into spreadsheet applications for analysis.

Performing a Leak Rate Measurement

Comprehensive guide on how to conduct leak rate measurements using the instrument.

Interpreting Message Line Displays

Explanation of various messages, including operational status and error codes, shown on the LCD.

GPS Data Integration and Display

Information on how GPS data is acquired, displayed, and saved by the instrument.

Barcode Scanner Data Handling

Details on how barcode scanner input is processed and associated with test records.

Calibration Procedures

Viewing Calibration Dates

Instructions to display the dates when previous calibrations were performed.

Gas Calibration Equipment Setup

Lists the necessary equipment and setup for performing instrument calibration.

Checking Sensor Calibration

Procedure to verify the accuracy of the instrument's leak and background gas sensors.

Performing Gas Calibration

Step-by-step guide for calibrating the background and leak gas sensors.

Erasing Calibration Data

Procedure to reset the calibration amplifier circuits to factory default values.

Maintenance and Servicing

Electrostatic Discharge (ESD) Precautions

Safety guidelines to prevent damage to electronic components from static discharge.

Charging the Battery Pack

Instructions for charging the instrument's rechargeable battery pack.

Replacing Internal Filters

Procedure for replacing the instrument's internal dust and dirt filters.

Replacing Gas Sensors

Steps for replacing the leak-gas and background-gas sensors when necessary.

Replacing the Pump Assembly

Procedure for replacing the leak-gas or background-gas sensor assembly pump.

Verifying Flow Rate Accuracy

Procedure to verify the instrument's calculated flow rate using an external flow meter.

Resetting the Microprocessor

Method to reset the instrument's microprocessor if it becomes unresponsive.

Troubleshooting Common Issues

Instrument Repair Guidelines

Specifies limits for field repairs and the importance of authorized service.

Troubleshooting Guide for Symptoms

Table listing common instrument symptoms and their probable causes and remedies.

Error Codes in Saved Test Records

Explanation of error codes found in test records and their meanings.

Parts and Service Information

Replacement Parts List

A comprehensive list of available replacement parts with their corresponding part numbers.

Optional Accessories for Hi Flow Sampler

List of optional accessories that can enhance the functionality of the Hi Flow Sampler.

Bacharach Service Center Locations

Contact information for Bacharach service centers in the United States and Canada.

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