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SERVICE MANUAL
Crankshaft/Crankcase
Recoil starter:
DISASSEMBLY
• After removing the
nut, remove the recoil
starter related parts
from the housing.
WARNING
• When removing the
plastics disc.
• Wear eye and hand protection, because the spring
may quickly unwind and cause an injury.
REASSEMBLY
• Hook the spiral
spring end with the
recoil starter case.
WARNING
• Wear eye and hand protection during wheel
reassembly.
• Apply Grease to the spiral
spring.
• Wind the starter rope on
the reel properly.
• Engage the part of the reel
with the spiral spring end
• Hook the rope onto
the hook part of
the reel then turn
the reel clockwise
5 times with the
rope.
• Install the ratchet
related parts.
NOTE:
Apply grease to the shaft and ratchet with Grease.
• Pull the rope and
check that the
ratchet is pushed
out.
CRANKSHAFT
• Mounting the crankshaft in the
crankcase.
NOTE:
Use the front fork oil seal installer as
an attachment.
• Front fork oil seal
installer 440655
• Apply a small quantity
of Loctite 262TM
(Thread locker) to the
thread and install the
gearshift cam stopper.
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