Bad Boy 1500 - Page 97

PAGE 97
BALANCER
• Install the balancer
shaft.
• Install the key.
• Install the balancer
shaft driven gear.
• Install the driven gear
balancer shaft by
aligning the punched
marks.
• Apply Locktite 510
(Flange sealant) to the
mating surface of the
left crankcase.
• Assemble the
crankcase within few
minutes.
NOTE:
After crankcase screws
have been tightened,
check to see if crankshaft
rotates smoothly.
• Check that each shaft
rotates smoothly after
the crankcase bolts
have been tightened.
OIL PUMP
• Install the oil pump.
• Install the washer and pin.
• Install the oil pump driven gear.
• Install the snap ring with snap ring pliers.
NOTE:
Assemble the oil pump gear as shown.
OIL PUMP DRIVE GEAR
• Install the pin.
• Install the oil pump
drive gear and
washer.
• Apply Locktite to
the oil pump drive
gear bolt.
NOTE:
Flange side of the gear is positioned inside.
• Tighten the oil
pump drive gear
bolt to the specified
torque.
• Oil pump drive gear
bolt: 37 lb-ft
• Rotor holder
440665