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Bad Boy 1500 - Page 98

Bad Boy 1500
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PAGE 98
SERVICE MANUAL
Crankshaft/Crankcase
CAM CHAIN
• Install the cam
chain.
CLUTCH SHOE
• Install the clutch
shoe assembly.
• Apply Locktite
262TM (Thread
locker) to the clutch
shoe.
• Tighten nut to the
torque with the special tool.
• Shoe nut torque: 88 lb-ft
• Rotor holder 440666
NOTE:
The nut of clutch shoe has left-hand threads.
• Install the one way
clutch outside.
• Install the clutch
housing.
• The one way clutch
outside must face the shaft outside.
NEUTRAL SWITCH
• Install the springs
and switch
contacts.
• Install the neutral
switch.
CLUTCH CASE
• Install the dowel
pins and new
gasket.
• Tighten the clutch
case bolt
• Install the collar.
FIXED DRIVE FACE
• Install the fixed
drive face.
MOVABLE DRIVE/DRIVEN FACE AND DRIVE BELT
• Install the drive
belt between the
movable driven face
and fixed driven
face by tapping
with a plastic
mallet.
CAUTION
• The drive belt contact surface of the driven face
should be thoroughly cleaned.

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