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Badger Meter Recordall Turbo Series - User Manual

Badger Meter Recordall Turbo Series
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RTS-UM-00380-EN-09 (January 2015)
User Manual
Recordall® Turbo Series Meters
Models 160 (1-1/2"), 200 (2"), 450 (3"), 1000 (4"), 2000 (6"),
3500 (8"), 5500 (10"), 6200 (12"), 6600 (16") & 10000 (20")
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Badger Meter Recordall Turbo Series Specifications

General IconGeneral
BrandBadger Meter
ModelRecordall Turbo Series
CategoryMeasuring Instruments
LanguageEnglish

Summary

Scope of this Manual

Product Information

Product Description

Details the design features, components, and operation of Recordall Turbo Series meters, including sizes and materials.

Accessories

Discusses compatibility with AMR/AMI systems and the use of strainers for flow conditioning and protection.

Related Literature

Lists supporting documents like Product Data Sheet and Parts List for detailed information.

Safety Information

Unpacking and Inspection

Installation

Preinstallation Considerations

Covers important factors before installation, including piping arrangements, flow rates, strainers, and bypass systems.

Installing the Meter

Step-by-step guide on measuring, gap length, orientation, flange connections, and supporting the meter.

Performance Checks

Outlines checks for leaks, proper operation, air purging, and flow rate verification post-installation.

Maintenance

Maintenance Equipment

Lists the standard tools recommended for servicing and maintaining the meters.

Preventive Maintenance

Explains the purpose of preventive maintenance: detecting and correcting defects for efficient operation and long life.

Periodic Inspection

Details visual inspection for wear and tear, and verifying proper operation and pressure/flow rate.

Cleaning

Instructions for cleaning the meter exterior and internal components, including integral strainer units.

Shutdown Instructions

Recommends flushing components before extended shutdown or removal from service to prevent deposits.

Calibration Check and Adjustment

Covers factory testing and procedures for recalibrating meters using integral calibration mechanisms.

Accuracy Test

Provides detailed steps and cautions for performing accuracy tests using test tanks or calibrated meters.

Calibration

Explains how to adjust the calibration ring via the calibration shaft for accuracy adjustments.

Servicing Parts and Assemblies

Removing the Meter Head

Details the procedure for removing the meter head assembly, including safety warnings and pressure relief.

Removing the Local Register or Encoder

Explains how to remove the register lid, shroud, and assembly for in-line service.

Removing the Measuring Element

Steps to remove the measuring element from the cover, including cage set screws and bayonet alignment.

Removing the Magnet Carrier

Procedure for removing the magnet carrier from the measuring element insert and checking for wear.

Removing the Straightening Vanes;Nose Cone

Instructions for removing the upstream nose cone assembly to access the rotor and calibration ring.

Removing the rear nose cone

Details the steps to remove the rear nose cone, including transmission shaft and protection tube.

Removing the Calibration Mechanism

Steps to disassemble the calibration ring assembly, including seal plug, lock screw, and thrust washer.

Reassembling the Calibration Mechanism

Guides on aligning the calibration ring, linkage, and nose cone assembly for proper function.

Inspecting the Rotor and Bearings

Instructions for inspecting the rotor worm, blades, and bearing bushings for damage or wear.

Reassembling the Rotor and Bearings

Steps for reassembling the rotor, nose cone assembly, and verifying free rotation.

Reinstalling the Turbo Meter Head Assembly

Guidance on using new O-rings, cleaning surfaces, and tightening head bolts in a specific pattern.

Placing the Meter Back in Service

Steps to close drain valves, purge air from the service line, and open valves to return meter to operation.

Specifications

1-1;2 to 12 Meters

Provides detailed specifications including model, flanges, operating ranges, flow rates, pressure loss, and materials.

16 and 20 Meters

Presents specifications for larger meter sizes, covering model, flanges, operating ranges, flow rates, and materials.

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