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5B. PERIODIC MAINTENANCE CHART
Power train
13
Clean /Adjust/Replace Spark Plug
C,A
R
Adjust gap if required
14
Clean/ Replace Air filter Element
CL CL CL CL
Replace at 40000 Kms
15
Clean/Replace breather tube filter
CL CL CL CL
Replace at 40000 Kms
16
Clean / replace oil strainer
R R R R
Replace at 10000 kms
17
Check & Adjust tappet ( Valve)clearance
C,A C,A C,A C,A
Adjust if required
18
Check for cracks /replace Manifold sleeve if
required
C,R C,R C,R C,R
Replace if required
19
Replace Fuel Filter
R R R
Replace at 10000 Kms
20
Replace Oil Filter
R R R
Replace at 5000 Kms
21
Clutch plates (Adjust cable free play at engine
end)
C,A C,A C,A C,A
Check every 1000 Km &
replace at 40000 kms if
required
22
Inspect/ replace Driveshaft for Boot cuts, etc
C/R C/R C/R
Replace if required
Wheel & Brakes
23
Clean the brake drums & brake shoes with air
CL CL CL
Replace if required
24
Check Master cylinder & wheel cylinder for leakage
C
Every 20000 kms
25
DO Tyre rotation
RT RT RT RT
Do TR every 5000 kms
till first 15000 kms &
thereafter every
10000 kms.
C,A C,A
Sr.no Service Activities
1000 5000 10000 15000 20000 25000 30000 35000
Remark
R R R R
RT