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Bartell TS100 - User Manual

Bartell TS100
44 pages
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BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX 905-364-4201
200 COMMERCE DRIVE, FREEHOLD, NEW JERSEY, USA, 07728, 732-566-5400 FAX 732-5444
Doc. # OI – B09006
Orig. Rel. – 06/2005
Curr. Rev. – 03
Rev. Date – 06/2014
INSTRUCTION MANUAL & PARTS BOOK
TS100 RIDE-ON TROWEL
POWERFUL - EFFICIENT - DEPENDABLE

Table of Contents

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Summary

SAFETY PRECAUTIONS

EXPLOSION HAZARD

Never operate the machine in an explosive atmosphere, near combustible materials or where ventilation does not clear exhaust fumes.

BURN HAZARD

Never come into contact with the engine or muffler when engine is operating or shortly after it is turned off. Serious burns may occur.

ROTATING HAZARD

Never place hands or feet inside safety guard rings. Serious injury will result from contact with rotating blades.

MOVING PARTS

Before starting the machine ensure that all guards and safety devices are in place and functioning properly.

READ OWNERS MANUAL

Read and understand operator's manual before using this machine. Failure to follow operating instructions could result in serious injury or death.

QUALITY ASSURANCE; MACHINE BREAK IN

RIDE-ON POWER TROWEL WARRANTY

MAINTENANCE RECORD

ROUTINE SERVICE INTERVALS

FOREWORD

ASSEMBLY INSTRUCTIONS

BATTERY

Instructions for connecting and securing the battery before attempting starting procedures, noting it is shipped dry.

PITCH CONTROL SYSTEM

Details on bolting the pitch control tube to the bracket and adjusting the cable for proper tension and clearance.

OPERATING INSTRUCTIONS

STARTING PROCEDURES - WARM TEMPERATURES

Steps for starting the trowel in warm conditions: check fluids, bleed fuel system, operate choke, use safety switch, and adjust throttle.

STARTING PROCEDURES - COLD TEMPERATURES

Procedure for starting the trowel in cold weather, requiring a longer warm-up period due to heavier oil.

STOPPING PROCEDURES

Steps for safely stopping the engine: low throttle, release dead-man switch, and turn off ignition key.

STEERING (HYDRAULIC CONTROLS)

Explanation of operating the hydraulic steering system for forward, reverse, and rotational movement using joysticks.

MAINTENANCE INSTRUCTIONS

GENERAL

General maintenance tasks including checking oil levels, fuel, bolts, belts, and cleaning the unit after each use.

AIR CLEANER

Procedure for cleaning the air filter using recommended solvent to maintain engine life and performance.

SPARK PLUG

Instructions for regularly checking and cleaning spark plugs, and setting the gap to recommended clearance.

LUBRICATION

ENGINE OIL

Emphasizes checking engine oil before use and using the manufacturer's recommended oil and fill levels.

SPIDER PLATE

Instruction to grease all 8 spider plate fittings frequently to ensure smooth pitch efficiency and trowel arm life.

GEARBOX

Daily check of gearbox oil level sight plugs and topping up with specified Chevron HiPerSYN ISO 320 oil.

GEARBOX OIL CHANGE

Procedure to drain old oil, replace plugs, and refill gearbox with specified oil, noting capacity.

GREASE FITTINGS

Instructions to grease all 12 bearings to ensure adequate lubricant supply, located in various assembly points.

ASSEMBLY DRAWINGS AND PARTS LIST

CHASSIS ASSEMBLY

Exploded view and part identification for the complete chassis of the TS100 Ride-On Trowel.

POWERPLANT ASSEMBLY

Exploded view and part identification for the powerplant, including the engine and related components.

DRIVETRAIN ASSEMBLY

Exploded view and part identification for the drivetrain, detailing spider plates, gearboxes, and belts.

STEERING ASSEMBLY

Exploded view and part identification for the steering system, including hydraulic controls and components.

GEARBOX ASSEMBLY

Exploded view and part identification for the gearbox, showing internal components and assembly details.

PITCH CONTROL ASSEMBLY

Exploded view and part identification for the pitch control mechanism, including tube, shaft, and cable.

SPIDER PLATE ASSEMBLY

Exploded view and part identification for the greased spider assembly and the pressure plate assembly.

TROWEL BLADE ASSEMBLY

Exploded view and part identification for the trowel blade kit, showing blades, bolts, and washers.

RETARDANT SPRAY SYSTEM

Exploded view and part identification for the retardant spray system, including tank, pump, and nozzles.

TRANSPORTER ASSEMBLY

Exploded view and part identification for the TS100 transporter, detailing dolly and hitch components.

TRANSPORTER HANDLE ASSEMBLY

Exploded view and part identification for the transporter handle assembly, showing beam, arms, and handle.

ELECTRICAL SCHEMATIC

TROUBLESHOOTING

WONT START

Lists common reasons why the engine will not start, such as fuel issues, battery problems, or safety switch faults.

STARTS BUT NO HIGH SPEED

Lists common reasons for lack of high speed operation after starting, including engine or throttle cable issues.

TROWELS TURN, ENGINE AT IDLE

Lists common reasons for trowels turning at idle engine speed, such as belt tension or clutch issues.

MACHINE JUMPS ON FLOOR

Lists common reasons for the machine jumping on the floor, including hardened concrete or seized spider plates.

SPIDER PLATE HARD TO GREASE

Lists common issues related to greasing spider plates, such as plugged fittings or hardened grease.

PITCH CONTROLS WILL NOT OPERATE BLADES

Lists common issues with pitch control operation, such as broken cables or worn pressure plates.

BELT WEARING RAPIDLY

Lists common causes for rapid belt wear, including improper adjustment or pulley misalignment.

OIL LEAKS

Lists common causes of oil leaks from the gearbox, such as damaged O-rings or loose end caps.

BLADES HITTING EACH OTHER (MODIFIED MODELS ONLY)

Lists causes for blades hitting each other, specific to modified models, like out-of-synchrony blades.

WONT MOVE FORWARD OR REVERSE

Lists common reasons for inability to move forward or reverse, such as broken levers or seized rod ends.

WONT STEER LEFT OR RIGHT

Lists common reasons for steering issues, including worn linkage or sheared gearbox studs.

DRIVE SHAFT WILL NOT TURN

Lists common reasons for the drive shaft not turning, such as seized universal joints or stripped splines.

SPECIFICATIONS

COMPANY INFORMATION

NOTES

Bartell TS100 Specifications

General IconGeneral
BrandBartell
ModelTS100
CategoryTrowels
LanguageEnglish

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