BorMann Pro BAP7000 - User Manual

Art Nr:
WWW.BORMANNTOOLS.COM
en
el
BAP7000
v2.1
035947

Summary

Safety Instructions and Warnings

Understanding Safety Alert Symbols

Explains DANGER, WARNING, CAUTION, NOTICE symbols and their meanings for hazard awareness.

Manual and Manufacturer Notes

Importance of saving the manual and understanding manufacturer's notes on product design.

Technical Data

Product Specifications Overview

Lists voltage, frequency, power, flow rate, pressure, nozzle size, and spray hose details.

Personal Safety Precautions

Operator Awareness and Attire

Stay alert, dress properly, avoid loose clothing, jewelry, and long hair.

Safe Operating Practices

Maintain proper footing, balance, and avoid overreaching for better control.

Essential Safety Equipment

Wear safety goggles, respirator, heavy-duty gloves, and non-skid shoes.

Sprayer Use and Care Guidelines

Proper Sprayer Operation

Use correct sprayer, ensure switch functionality, disconnect power before adjustments.

Maintenance and Storage Practices

Check for damage, align parts, store out of children's reach.

Paint Sprayer Specific Warnings

Injection Hazard and First Aid

High pressure fluid injection risk and need for immediate medical attention.

Spray Direction and Contact Avoidance

Do not point sprayer at anyone, keep hands clear of nozzle, avoid fluid streams.

Material and Pressure Handling

Engage trigger lock, do not leave pressurized unattended, avoid specific materials.

California Proposition 65 Warnings

Chemical Exposure Risks Identified

Warnings about lead, cancer, birth defects from construction dust and cord handling.

Reducing Chemical Exposure

Work in ventilated areas, use approved safety equipment like dust masks.

Grounding and Extension Cord Safety

Proper Grounding Procedures

Check outlet grounding, do not modify plug, repair damaged cords.

Extension Cord Selection and Care

Use correct gauge, length, and type (outdoor-rated) for extension cords.

Description of Main Parts

Component Identification Diagram

Identifies spray gun, spray tip, motor, hose, switch, filters, and tubes.

Controls and Functions Overview

Sprayer Control Operations

Explains ON/OFF switch, PRIME/SPRAY knob, and pressure control dial functions.

Fluid Delivery System Components

Describes suction tube, fluid section, spray hose, and pusher stem.

Assembly and Setup Instructions

Connecting Hoses and Tubes

Guides on connecting the high pressure hose, suction tube, and return tube.

Spray Tip Attachment Timing

Notes that the spray tip should not be attached until after purging and priming.

Operating Instructions

Locking the Spray Gun Trigger

Instructions on how to lock the spray gun trigger when not in use.

Plugging in the Sprayer

Power Connection Procedure

Steps for correctly connecting the sprayer to a power source.

Pressure Relief Procedure

Safely Releasing Hose Pressure

Step-by-step guide to relieve pressure from the spray hose before shutdown.

Purging and Priming Procedures

Sprayer System Purge

How to flush out test fluid or cleaning solvent from the system.

Spray Hose Flushing and Grounding

Steps to purge the spray hose and prevent static discharge.

Verifying Material Flow

Ensuring material flows freely after purging and priming.

Spray Pattern Adjustment and Checks

Setting Up for Spraying

Attaching the spray tip and checking the spray pattern.

Using the Pressure Control Dial

Adjusting pressure for optimal spray pattern.

Spray Pattern Troubleshooting

Identifying Spray Pattern Issues

Explains good pattern versus tailing pattern and their causes.

Effective Spraying Techniques

Achieving an Even Coating

Tips for achieving an even coating with consistent strokes and overlap.

Gun Angle and Distance Control

Maintaining perpendicular angle and correct distance from the surface.

Proper Stroke Application

How to properly use the trigger and overlap strokes for consistent application.

Troubleshooting Spray Tip and Filter

Unclogging the Spray Tip

Step-by-step guide to clear a clogged or distorted spray tip.

Cleaning the Spray Gun Filter

How to remove, clean, and reassemble the spray gun filter.

Troubleshooting and Cleanup

Cleaning the Inlet Filter

How to clean the filter located at the bottom of the suction tube.

Cleanup for Latex Materials

Steps for cleaning the sprayer with water when using latex materials.

Important Cleaning Notes

General guidelines on using cleaning solutions and proper disposal methods.

Latex Material Cleanup Procedure

Flushing the System with Water

Detailed steps for flushing the sprayer system with water.

Purging Material Back into Container

How to purge material from the hose back into the original container.

Oil-Based Material Cleanup

Flushing with Cleaning Solution

Steps for cleaning the sprayer with solvent for oil-based materials.

Solvent Handling Safety Precautions

Safety measures and precautions when flushing with flammable solvents.

Cleaning the Suction Set

Suction Set Component Cleaning

How to clean the suction hose, return tube, and inlet filter.

Pump Circulation for Cleaning

Circulating cleaning solution through the pump for effective cleaning.

Cleaning Spray Gun Components

Spray Gun Disassembly and Cleaning

Removing and cleaning the spray tip, washer, and saddle seat.

Spray Gun Reassembly Steps

Instructions for reassembling the spray gun components correctly.

Short-Term Storage Instructions

Shutdown for Short-Term Storage

Steps to prepare the sprayer for storage up to 16 hours (latex materials).

Startup from Short-Term Storage

Steps to resume operation after short-term storage.

Long-Term Storage Procedure

Preparing for Extended Storage

Submerging the inlet valve in oil and running oil through the system.

Final Cleaning and Storage Steps

Wiping down the unit and replacing the high-pressure hose for storage.

Inlet Valve Cleaning and Servicing

Inlet Valve Maintenance for Priming

How to clean the inlet valve assembly to prevent priming problems.

Lubricating and Reassembling Inlet Valve

Lubricating the O-ring and reassembling the inlet valve correctly.

Fluid Section Seal Replacement

Disassembly of the Fluid Section

Step-by-step guide to disassemble the fluid section for seal replacement.

Assembly of the Fluid Section

Instructions for lubricating and reassembling new seals and components.

Troubleshooting Common Sprayer Issues

Sprayer Fails to Start

Lists causes and solutions for the sprayer not starting.

No Paint Draw-in on PRIME

Identifies issues when the PRIME/SPRAY knob is set to PRIME.

Pressure Drop During Spraying

Addresses problems with paint flow and pressure loss when the gun is triggered.

PRIME;SPRAY Valve Malfunctions

Troubleshooting flow through the return tube when set to SPRAY.

Spray Gun and Tip Guard Leaks

Solutions for leaks originating from the spray gun or tip guard assembly.

Troubleshooting Spray Gun Performance

Spray Gun Not Spraying

Causes and solutions for the spray gun failing to deliver paint.

Tailing Paint Pattern Issues

Addresses issues with the paint pattern and causes like low pressure or clogged filters.

Daily Maintenance Requirements

Routine Cleaning and Lubrication

Emphasizes the importance of thorough daily cleaning and lubrication after use.

BorMann Pro BAP7000 Specifications

General

Power Source	Electric
Frequency	50 Hz
Power	700W
Tank capacity	1000 ml
Weight	2.8 kg
Flow Rate	1.2 L/min
Hose Length	2 m
Voltage	220-240V
Nozzle Size	1.8 mm