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Bosch Condens 2000F30 Regular boiler - Primary Heat Exchanger

Bosch Condens 2000F30 Regular boiler
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50 | REPLACEMENT PARTS
Product Name6 720 ... ... (YYYY/MM)
11.1.6 Primary Heat Exchanger
Electrode assembly:
Switch off the master switch.
Isolate the appliance from the power supply.
Move the control panel into the service position, refer to
section 10.4.1.
Release the four screws to remove the inner case door.
Remove the leads from the electrodes.
Unscrew the two fixing screws [2] and remove the electrode
assembly [1], that includes the gasket [3] and heatshield [4].
Replace and re-connect the assembly taking care not to mislay the
inspection window.
After re-assembly check that the CO/CO
2
levels as described in the
section “Setting the air/gas ratio”.
Burner:
Check that the gas cock is turned off and the master switch is in the
OFF position.
Isolate the appliance from the power supply.
Remove the clips, castellated nuts and springs [5] from the studs
[6].
Unscrew and remove the two hexagon screws [7] securing the fan.
Remove nut and washer [8] from the rear stud [9].
Remove the burner cover plate [10].
Remove the burner [11].
Re-assemble the new burner in reverse order.
Replace the burner seal [12] with a new one.
Refer to the section “Re - assembly of the burner cover” on page 42.
After re-assembly check that the CO/CO
2
levels as described in the
section “Setting the air/gas ratio”
Primary heat exchanger:
Isolate the appliance from the power supply.
Turn off all the isolation valves.
Drain down the appliance.
Move the control panel into the service position, refer to
section 10.4.1.
Remove the inner case door.
Remove the fan assembly, gas mixing tube, refer to section 11.1.2.
Disconnect and remove the sensors connected to heat exchanger,
refer to section 11.1.3.
Remove the condensate trap, refer to section 11.1.4.
Remove the internal flue elbow [13] and tube from the boiler sump.
Disconnect the return pipe union clip [14] at the base of the boiler
heat exchanger and disconnect the pipe.
Remove the plastic nut [15] from the base of the inner casing.
Disconnect the flow pipe [16] at the union on the heat exchanger.
Remove the heat exchanger from the inner casing.
Ensure that heat conductive paste is used on the sensors when
refitting.
Check the seals and replace if necessary.
After re-assembly check that the CO/CO
2
levels are as described in
the section “Setting the air/gas ratio”.
Fig. 72 Primary heat exchanger
Fig. 73 Primary heat exchanger removal
WARNING: Burner
Do not remove the burner unless a new gasket is
available for re-assembly.
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6
9
2
11
12
10
5
7
3
1
14
15
13
16
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6720809859-40.1Wo
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6720809859-41.1Wo

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