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Bosch FWA 43 Series - User Manual

Bosch FWA 43 Series
60 pages
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FWA 43xx / FWA 44xx
en
Maintenance instructions
Wheel alignment system

Table of Contents

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Bosch FWA 43 Series Specifications

General IconGeneral
BrandBosch
ModelFWA 43 Series
CategoryPower Tool
LanguageEnglish

Summary

Symbols Used

Warning Symbols

Groups Danger!, Warning!, Caution!, and Important symbols indicating hazards to the user.

General Symbols

Groups Info, Single-step procedure, Intermediate result, and Final result symbols used in procedures.

Devices Description

Functional Description FWA 43 xx; FWA 44 xx

Provides a functional overview of the FWA 43xx / FWA 44xx chassis measuring system.

Scope of Delivery

Lists the components included in the scope of delivery for the FWA system.

Technical Data

Metering Range and Measuring Accuracies

Details the metering ranges and measurement accuracies for various wheel alignment parameters.

Frequency Range

Specifies the frequency range of the radio system for the measuring elements.

PC-Computer Unit

Provides technical specifications for the PC-Computer unit used with the FWA system.

PC-Computer Unit

Connections

Details the pin assignment for the back side of the PC, including various ports.

Dongle

The hardware license number is stored in the dongle, managing software licenses and connected to LPT 1. It details function, connection, license number, and licensing procedures.

Functional Diagram

Cable Format

Illustrates the functional diagram showing cable connections for the system components.

Radio Format

Illustrates the functional diagram showing radio connections for the system components.

Communication Processor

Tasks

Lists the primary tasks of the communication processor, including control and data transfer.

Function

Explains the role of the communication processor as a central manager for measuring functions.

Pin Assignment

Details the pin assignment for the communication processor board.

Communication Processor

Functional Diagram of Cable Splitter Box

Provides the functional diagram of the cable splitter box.

Splitter Box (Cable)

Element

Describes the splitter box element, its tasks (serial data transfer, fuse protection, partitioning of data/power) and function (dividing serial connection and power supply).

Splitter Board

Details the connector pin assignment and function of the splitter board.

Measurement Box (Radio)

Element

Details the measurement box element, its tasks (data transfer, supply voltage, protection) and function.

Functional Diagram of Mess Box

Provides the functional diagram of the mess box, illustrating its internal connections and components.

Function

Explains the mess box function, providing necessary low-voltages and acting as a data manager.

Power Supply Board

Describes the power supply board's function in generating voltages for the fan and communication processor.

Measurement Box (Radio)

Mess Box in the Device

Shows the mess box installed within the measurement device.

Splitter Box in the Device

Shows the splitter box installed within the measurement device.

Fan Mess Box

Illustrates the fan component of the mess box.

Power Supply Board

Details the power supply board's tasks and functional description, transforming voltage and providing power.

Measurement Box (Radio)

Potentiometer- Setting

Explains potentiometer settings for Vadj (R8) and Tadj (R16) for voltage adjustment and fan control.

Charging Equipment MWA

Overview Sensor

Provides an overview of different receptacles for the MWA, referring to the spare parts list.

Connector Pin Assignment

Details the connector pin assignment for charging equipment.

Radio Box

Radio Module 433 MHz (green)

Details the radio module, its tasks, function, and power supply for 433 MHz operation.

Radio Module 2.4 GHz (blue)

Details the radio module, its tasks, function, and power supply for 2.4 GHz operation.

Measuring Element

Over view of Measuring Element

Provides an overview of the measuring element, including its radio and cable versions and charging.

Conductor Board Charging Electronics

Describes the conductor board charging electronics, its function, and how to verify and set charging voltage.

Battery: For Radio Version

Provides technical data for the Nickel Cadmium battery used in the radio version.

Measuring Processor

Details the measuring processor's tasks, functional diagram, DIP switch settings, board layout, EPROM, adjustment values, and processor changes.

Measuring Element

CCD Camera

Describes the CCD camera, its function, measuring principle, opening angle, and technical data.

Technical Data; Features

Lists the technical data and features of the CCD camera system.

Adjustment Value

Explains how to achieve measuring accuracy through mechanical and electronic adjustment of the camera.

Reading; Reflecting the Adjustment Values

Details the process of reading and reflecting adjustment values between the measuring processor and camera.

Change Camera

Outlines the procedure for changing the camera and performing a zero point adjustment.

Measuring Element

Keyboard Functions

Covers keyboard functions for radio and cable operations, including channel change, LED displays, and button operations.

Operation of Several Axial Cutter Device (Radio)

Operation and Channel Management

Covers general instructions, radio frequency, software updates, and channel management for axial cutter devices.

Cable Overview

PC-Splitter Box

Details the PC-splitter box cable and its connections.

Power Supply Cable +8 V

Describes the power supply cable for +8 V DC.

Cable Power Supply of Fan

Details the cable for the power supply of the fan.

Serial Cable PC - KP

Describes the serial cable connecting PC to Communication Processor (KP).

Line Filter - Power Supply Board

Details the line filter for the power supply board.

Communication Processor (KP) -splitter board

Describes the cable connecting the Communication Processor (KP) to the splitter board.

Radio Module Splitter Board

Details the cable connecting the radio module to the splitter board.

Cable Overview

Splitter Board - Fitting Socket

Describes the splitter board connection to a fitting socket.

Measuring Processor - Fitting Socket

Describes the measuring processor connection to a fitting socket.

Splitter Board - Charging Socket +8.00 V DC

Details the splitter board connection to a charging socket.

Fitting Socket - Splitter Board; Storage

Describes the fitting socket connection to the splitter board for storage.

Splitter Board +8.00 V DC

Details the splitter board connection for +8.00 V DC.

Key Measuring Processor Board

Describes the key measuring processor board.

Measuring Processor - Fitting Socket (Turn-tilt board)

Details the measuring processor connection to a fitting socket with a turn-tilt board.

Charging Electronic -Measuring Processor

Describes the charging electronic connection to the measuring processor.

Cable Overview

Measuring Processor - Fitting Sockets

Details the measuring processor connection to fitting sockets.

Measuring Element 6.5 m

Describes the 6.5 m measuring element connection cable.

Measuring Element 4.5 m

Describes the 4.5 m measuring element connection cable.

Measuring Processor CCD Camera

Details the measuring processor CCD camera connection.

Charging Cable Measuring Element

Describes the charging cable for the measuring element.

Cabling Diagram

Illustrates cabling diagrams for connecting the measuring element.

Operating System-Software

Windows XP Professional - Multi-Language

Details the installation of Windows XP Professional Multi-Language for the FWA system.

Recovery - DVD

Explains the process of recovering the system using the Recovery DVD.

Installation of Software-Packages

Provides instructions for installing software packages onto the FWA system.

Operating System-Software

Uninstalling Software

Provides steps for uninstalling FWA programs and software components.

Operating System-Software

Maintenance Function in the Main Program

Covers maintenance functions including version reports, equipment status, and runtime logs.

Operating System-Software

Direct Angle Measurement

Explains direct angle measurement, track, camber, and angle spread values, and transmitter power.

Operating System-Software

Adjustment Program (Calibration)

Details the adjustment program for track, camber, and level adjustments, including when adjustments are necessary.

Save User Individual Data

Explains how to save user individual data, including customer data, measuring protocols, and vehicle data.

Operating System-Software

Flash Writer

Covers the Flash Writer function, operating instructions, preparation, and equipment/version checks for firmware updates.

Operating System-Software

Version Check in Case of Flashwriter

Details the version check process that occurs after firmware update execution.

Update of the Communication Processor

Outlines the steps for updating the communication processor and the conditions for execution.

Update of the Measuring Processors

Explains the process for updating measuring processors, including sequential updates and conditions for execution.

Operating System-Software

Special Handling of Individual Measuring Processors

Provides special handling instructions for individual measuring processors during updates, including connection and skipping steps.

Updating the Cameras

Details the process for updating cameras, including sequential updates for front and rear cameras.

Settings;Flash Writer

Describes settings for language, version comparison, and using other firmware files within Flash Writer.

Special Instructions and Error Messages

Mentions that error pages are displayed with corresponding messages.

Operating System-Software

Additional Information and Error Handling

Covers additional information for older version installations, individual case handling, and system monitor functions.

System Monitor

Explains the system monitor's function for reading equipment data and its provided tabs.

Operating System-Software

Control Panel

Describes the main operating elements of the program, summarized in a panel.

Register Card Type and Version Info

Explains the register card displaying type and version information of selected equipment with color coding.

Operating System-Software

Functions Called via Actions

Lists functions available via "Actions", such as Reconnect, Reset Unit, and Clear data fields.

Significance of the Fields in the Display Blocks

Explains the significance of fields in display blocks for CCD line and transmitter-LED parameters.

Operating System-Software

Graph Tab

Details the "Graph" tab, allowing camera selection, display resolution, and signal response visualization.

Further Executable Functions via Actions

Lists further functions available via "Actions", including reading toe and camber pictures.

Operating System-Software

Camera Recovery Tool

Explains the Camera Recovery Tool's function for saving and recovering camera data, including backup and recovery procedures.

Operating System-Software

User Software

Describes the user software, its modular structure, and the main program/user interface.

Operating System-Software

CCD Server

Details the CCD server's role, tasks, function, path/program files, and program start.

Operating System-Software

CCD Server

Covers CCD server configuration settings, calculation of measured values, and program functions.

Operating System-Software

CCD Server

Discusses CCD server device details, settings, channel management, and sensor channel settings.

Operating System-Software

CCD Server

Explains CCD server command input, sensor values, and overviews of important commands.

Operating System-Software

Demo Server

Describes the Demo server's role, tasks, function, path/program files, and program start.

Operating System-Software

License Server

Details the License server's role, tasks, function, path/program files, and program start.

Operating System-Software

License Server

Covers license server status, properties, context menu, and program execution.

Operating System-Software

ILSV Server

Details the ILSV server's role, tasks, function, path/program files, and program start.

Operating System-Software

TargetDataEditor

Describes the Target-Data-Editor's function, path/program files, program start, and file descriptions.

Remote ControlEx

Explains the Remote ControlEx software's function, task, path/program files, and program start.

Instruction Report

Instruction Report Details

Details the instruction report for wheel alignment devices based on Windows technology, covering checks and user training.

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