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Bowflex TC5300 User Manual

Bowflex TC5300
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TC5300 TC6000
Service Manual
P/N: 001-6890 Rev B (06/2007)

Questions and Answers:

Bowflex TC5300 Specifications

General IconGeneral
BrandBowflex
ModelTC5300
CategoryTreadmill
LanguageEnglish

Summary

Product Features

TC5300 Console Display

Overview of the console display features for the TC5300 model.

TC6000 Console Display

Overview of the console display features for the TC6000 model.

Transport Handles, Power Plug, and Switch

Details on transport handles, power plug, and main power switch.

Rear Step and Moving Wheels

Description of the rear step and rear moving wheels.

Product Specifications

Physical Dimensions

Specifications detailing the physical dimensions of the TreadClimber® fitness machine.

System Capacities

Overview of system capacities including weight and speed limits.

Component Specifications

Details on the specifications of various machine components.

Regulatory Certifications

Information on regulatory certifications met by the fitness machine.

Patent Information

Details regarding patent information for the TreadClimber®.

Important Safety Precautions

Safety Warning Labels

Details and locations of safety warning labels on the TreadClimber®.

Emergency Stop Procedures

Instructions for using the safety key and emergency stop feature.

Mechanical Service Guide

Replacement of AC Inlet

Procedure to replace the AC inlet on the TreadClimber® fitness machine.

Replacement of Console with Handlebars

Procedure to replace the console and handlebars assembly on the fitness machine.

Replacement of Upper Console

Instructions for replacing the upper console unit of the TreadClimber® fitness machine.

ROC Cable Replacement (TC6000 only)

Specific instructions for replacing the ROC cable on TC6000 model.

Replacement of Internal Wire in Right Upright

Steps to replace the internal wire located in the right upright of the fitness machine.

Replacement of Speed Sensor

Guide for replacing the speed sensor component on the TreadClimber® fitness machine.

Replacement of Step Sensor

Detailed procedure for replacing the step sensor on the fitness machine.

Replacement of Motor Belt

Instructions on how to replace the motor belt for the TreadClimber® fitness machine.

Replacement of Hydraulic Cylinders

Steps for replacing the hydraulic cylinders on the fitness machine, must be done in pairs.

Replacement of Belts

Procedure for replacing the belts on the TreadClimber® fitness machine.

Replacement of Virtual Pivot Assembly

Guide for replacing the virtual pivot assembly on the TreadClimber® fitness machine.

Locking Mechanism Adjustment

Instructions on how to adjust the locking mechanism for treadle rotation.

Replacement of Lock-Out Lever

Steps for replacing the lock-out lever on the TreadClimber® fitness machine.

Electrical and Mechanical Troubleshooting Guide

Unit will not power up/turn on/start

Troubleshooting steps for when the fitness machine fails to power up or start.

Speed displayed is not accurate

Solutions for inaccurate speed readings on the console display.

Heart rate not displayed

Steps to resolve issues with heart rate not being displayed from a chest strap.

Walking belt misalignment

Guidance on how to correct walking belt misalignment and tracking issues.

Hesitation or belt slipping

Troubleshooting belt hesitation or slipping during operation.

Knocking / squeaking noises

Steps to diagnose and resolve knocking or squeaking noises during machine operation.

Belts stop turning / "err LS" or "err OS"

Troubleshooting error codes 'err LS' or 'err OS' related to belts not turning.

Floors Climbed Display not updating

Solutions for when the 'Floors Climbed' display is not updating correctly.

Console keys wont function

Troubleshooting steps when the console keys are not functioning.

TC5300/TC6000 Diagnostics

Accessing the LED Board

Instructions on how to access the lower LED board for diagnostic purposes.

LED Diagnostics

Explanation of LED indicators and their meaning for diagnostics.

Appendix 1 - Wiring Schematic

Appendix 2 - Walking Belt Adjustment

Misalignment Test and Resolution

Procedure to test and resolve walking belt misalignment issues.

Appendix 3 - Calibration Procedures

Appendix 4 - Walking Belt and Deck Lubrication

Important Contact Numbers

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