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Carrier Touch Pilot Junior User Manual

Carrier Touch Pilot Junior
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CONTROLS MANUAL
Touch Pilot Junior
30RBS (39-160)
30RQS (39-160)
Original document
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Carrier Touch Pilot Junior Specifications

General IconGeneral
BrandCarrier
ModelTouch Pilot Junior
CategoryControl Panel
LanguageEnglish

Summary

Preface

Safety Considerations

Safety Guidelines

Guidelines for installation, start-up, and servicing of equipment, emphasizing qualified personnel and adherence to instructions.

Safety Precautions

Precautions regarding electrical components, power shutoff, and handling of potentially hot components.

Control System Overview

Touch Pilot Junior Control System

Description of the Touch Pilot Junior control system for 30RBS/30RQS units, its functions, and connectivity.

System Functionalities

Details on how the system controls compressors, fans, and monitors safety devices for optimal operation.

Operating Modes

Explanation of the three operating modes: Local, Remote, and Network control.

Control Components

Touch Pilot Junior Control Features

Features of the Touch Pilot Junior control, including user interface, web connectivity, and remote services.

Chiller and Heat Pump Control

Overview of how the Touch Pilot Junior controls various unit components like compressors and fans.

Feature Overview by Unit Type

Comparison of standard and optional features for Chillers (30RBS) and Heat Pumps (30RQS).

Hardware Components

Control Boards and Communication

Description of control boards (SIOB, AUX1) and internal LEN bus communication.

Electrical Box Contents

Details the electrical box containing control boards and the user interface.

Board Power Supply

Information on the 24 VAC power supply to boards and restart behavior after interruption.

LED Indicators

Explanation of LED indicators on boards for operation status and communication.

Pressure Transducers

Types and functions of pressure transducers used for discharge, suction, and water pressure.

Temperature Sensors

Description of temperature sensors for water, outdoor air, suction gas, and defrost.

Actuators

Details on actuators like EXV, water flow switch, water heat exchanger pumps, and four-way valve.

Terminal Block Connections

Summary of terminal block connections for unit control, setpoint selection, and demand limit.

Volt-Free Contacts for Control

Explanation of volt-free contacts for unit on/off and cooling/heating selection.

Volt-Free Setpoint Selection

Details on using dry contacts for switching between setpoints in Remote mode.

Volt-Free Demand Limit

Description of using dry contacts to limit unit capacity in three steps.

Touch Pilot Junior User Interface Guide

Touch Pilot Junior Overview

Introduction to the Touch Pilot Junior interface, its screens, and features.

Touch Pilot Junior Menu Structure

Diagram and explanation of the main menu and configuration menu navigation.

Welcome Screen

Description of the initial Welcome screen, including application name and software version.

Synoptic Screen

Overview of the Synoptic screen for monitoring the unit's refrigeration cycle and status.

Starting the Unit

Instructions on how to start the unit and select operating modes (Local, Network, Remote, Master).

Stopping the Unit

Procedure for stopping the unit using the Start/Stop button and confirming shutdown.

Setting the Schedule

Guide to setting occupancy periods for unit start/stop control using time schedules.

Display and User Settings

How to manage display settings, including language, system of measurement, and user login.

Security Access Settings

Explanation of user-level security for critical parameter modification and password protection.

Changing Display Language

Instructions on how to change the display language through the User Login screen.

Changing System of Measurement

Procedure to change the system of measurement (Metric/Imperial) via the User Login screen.

Monitoring Unit Parameters

Accessing and viewing main control parameters through the Main menu.

Modifying Unit Parameters

Guide to modifying user-configurable parameters via the Configuration menu.

Overriding System Configuration

Procedure to override current unit operation using specific configuration screens.

Web Interface Connectivity

Accessing the Web Interface

How to access the Touch Pilot Junior control via a web browser.

Opening the Web Interface

Instructions for accessing the web interface by entering the unit's IP address.

Web Browser Settings Management

Minimum web browser configuration requirements and settings for optimal access.

Touch Pilot Junior Parameter Setup

Main Menu Parameters

Overview of parameters accessible through the Main menu, categorized by function.

Configuration Menu Parameters

Details of parameters within the Configuration menu, grouped by function (General, Pump, Heat/Cool, etc.).

Temperature Parameters

Detailed list of temperature-related parameters and their descriptions.

Pressure Parameters

Detailed list of pressure-related parameters and their descriptions.

Inputs Parameters

Detailed list of input parameters, including switches and sensor status.

Outputs Parameters

Detailed list of output parameters, including compressor, fan, and valve status.

Pump Status Parameters

Detailed list of pump status parameters, including commands and water pressure.

Runtime Parameters

Parameters related to unit and component operating hours and starts.

Free Cooling Status Parameters

Parameters for monitoring the DC Free Cooling system status.

Operating Modes Parameters

Parameters related to various operating modes and conditions.

Setpoint Parameters

Configuration of various setpoints, including cooling, heating, and limit setpoints.

Configuration Menu Navigation

Overview of sub-menus within the Configuration menu for parameter setup.

General Configuration Parameters

Parameters for general unit configuration, including priority sequence and night mode.

Pump Configuration Parameters

Parameters for configuring pump sequence, delays, and rotation.

Heat/Cool Configuration Parameters

Parameters for setting heat/cool changeover, thresholds, and electric heating.

Reset Configuration Parameters

Parameters for configuring cooling and heating reset values.

User Configuration Parameters

Parameters for user password and alarm relay settings.

Schedule Configuration

Configuration of unit on/off and setpoint time schedules.

Holiday Configuration

Setup of holiday periods, including start month, day, and duration.

Broadcast Configuration

Configuration for CCN broadcast settings like bus number and daylight savings.

Date/Time Configuration

Settings for date, time, day of week, and daylight saving time.

Control Identification

Identification parameters like CCN element number, baud rate, and device description.

Alarm Menu Navigation

Accessing alarm history, current alarms, and resetting alarms.

Standard Control Operations and Options

Unit Start/Stop Control

Explanation of factors influencing unit state and how operating types control start/stop.

Heating, Cooling, and Standby Modes

How the control determines the unit's operating mode (Heating, Cooling, Standby).

Operating Mode Control Logic

Logic for determining operating mode based on control type, selections, and outdoor air temperature.

Cooling/Heating Selection

Methods for selecting cooling or heating modes locally, remotely, or via network.

Supplementary Heating

Information on using boilers or electric heaters for supplementary heating.

Boiler Control

How boiler activation is managed based on outdoor air temperature thresholds.

Electric Heating Control

Management of electric heating stages and conditions for activation.

Pump Control

Functionality for managing one or two water exchanger pumps, including start/stop and speed control.

Variable Speed Pump Control

Benefits and methods of controlling variable speed pumps for energy saving and performance.

Pump Configuration

Basic pump configuration options like sequence and rotation, accessible via the Configuration menu.

Automatic Pump Selection

How the control balances run time between two pumps and activates reversing functions.

Customer Pump Configuration

Configuration options for units fitted with external customer pumps.

Pump Protection and Longevity

Features for pump protection, including periodic quick start for bearing and seal longevity.

Hydronic Kit Option

Functionality of the hydronic kit for monitoring water flow rate and adjusting pump speed.

Control Point Management

Definition and verification of the control point, representing the required water temperature.

Active Setpoint Selection

How active setpoints are selected based on operation type, contacts, network, or schedules.

Setpoint Reset Functionality

How setpoints are modified based on OAT or return water temperature to optimize performance.

Capacity Limitation

Setting maximum allowable unit capacity using contacts, lag limit, or night mode.

Capacity Control and Sequencing

Adjusting capacity to maintain setpoint, including compressor start/stop sequencing.

Circuit Loading Sequence

Determining the order of circuit capacity changes (Balanced vs. Staged loading).

Multi-Circuit Capacity Management

Lead/lag function for managing start/stop sequences of multiple refrigeration circuits.

Free Cooling Option

Utilizing dry coolers for energy savings by using low outdoor air temperatures for chilling.

Night Mode Operation

Configuring specific parameters and limiting capacity during night periods.

Coil Pressure Control

Management of coil pressure in cooling and heating modes for optimal performance and protection.

Holiday Period Configuration

Defining and managing up to 16 holiday periods for unit operation.

BACnet Communication Option

Using BACnet/IP protocol for communication with BMS and programmable controllers.

Desuperheater Option

Utilizing a desuperheater for energy management by extracting heat from refrigerant.

Defrost Cycle for Heat Pumps

Initiating and managing the defrost cycle to remove frost from outdoor coils.

Master/Slave Assembly Control

Controlling two units linked via CCN network, with master handling all commands.

Diagnostics and Alarms

Control Diagnostics Overview

Using the Touch Pilot Junior interface to monitor unit status and detect operating faults.

Viewing Current Alarms

Accessing the list of active alarms, including date, time, and description.

Alarm Reset Procedures

Methods for resetting alarms manually or automatically through the user interface.

Alarm History Access

Accessing stored information about resolved alarms.

Alarm Codes and Descriptions

Association of alarm codes with specific faults and their descriptions.

E-mail Notification Settings

Configuring e-mail notifications for new alarms or alarm resets.

Detailed Alarm Descriptions

Comprehensive list of alarms with codes, descriptions, reset methods, actions, and possible causes.

Drive Alarms and Alerts

List of common alarms and alerts related to VLT drive and pump drive failures.

Maintenance Services

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