EasyManua.ls Logo

Carrier SmartVu control - User Manual

Carrier SmartVu control
168 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
SRDC-UG-2-14-000
REVISION
DATE
PAGE
19 Series Carrier®
SmartVu
TM
Controls IOM
2.3
Dec 4, 2020
1 OF 168
1
Control IOM
Carrier® SmartVu
TM
Control for 19 Series Centrifugal Chiller

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Carrier SmartVu control and is the answer not in the manual?

Carrier SmartVu control Specifications

General IconGeneral
BrandCarrier
ModelSmartVu control
CategoryControl Panel
LanguageEnglish

Summary

1. SAFETY CONSIDERATIONS

1.1. General Description

Provides an overview of potential hazards and necessary precautions during installation and servicing.

1.2. Avoid Electrocution

Details safety measures and precautions to prevent electrical hazards during operation and maintenance.

2. GENERAL DESCRIPTION

2.1. General Description

Provides an overview of the chiller's control system functionality and architecture.

2.2. Abbreviations Used

Lists and defines common abbreviations used throughout the document for clarity.

3. HARDWARE DESCRIPTION

3.1. General Description

Provides a general overview of the chiller's control system components.

3.1.1. Main Control Board and Display

Describes the primary control unit, including its interface and key components.

3.1.2. ISM (Integrated Starter Module)

Explains the function and specifications of the Integrated Starter Module for motor control.

3.1.3. IO Board

Details the Input/Output Board, its function, and power supply.

3.2. Sensors

Describes various sensors used to monitor chiller parameters, including pressure and temperature transducers.

3.3. Controls Outputs

Details the outputs controlled by the system, such as pumps, vanes, and valves.

3.4. Refrigerant Support

Specifies the types of refrigerants supported by different chiller models.

3.5. Connections at the User’s Terminal Block

Outlines the connections available at the user's terminal block on the Input/Output Board.

3.6. Connections at the Field terminal block

Details the field terminal block connections for accessing optional features and interfaces.

3.7. LEN;CCN;MODBUS Communication Cable Requirements

Specifies electrical characteristics and recommended types for communication cables.

4. USER INTERFACE SETTING

4.1. User Interface

Provides an overview of the chiller's touch screen user interface features.

4.2. General Features

Describes common features of the user interface, including buttons and screen types.

4.3. Synoptic Screen

Presents the main system overview screen, showing key operational parameters and status.

4.4. Language & Units Selection Screen

Allows users to configure the display language and units of measurement for the interface.

4.5. Login Screen

Details the user and service login procedures for accessing system functions.

4.6. Chiller Start;Stop Screen

Explains how to initiate or terminate the chiller's operation through the user interface.

4.7. Alarm Screen

Provides access to view and manage active alarms and warnings on the system.

4.8. Menu Screen

Navigates to the main menu to access various system functions and settings.

4.9. Setpoint Screen

Allows adjustment and viewing of operational setpoints for chiller control.

4.10. Configuration Screen

Enables users to configure various operational parameters and system settings.

4.11. Time Schedule Screen

Manages the chiller's operating schedule based on time and day settings.

4.12. Trending screen

Displays graphical trends of key operational parameters over time for analysis.

4.13. 19 XR6;7;F Device Status Display Screens

Provides status information for components of the 19XR6/7/F chiller series.

4.13.1. System Overview

Shows a high-level overview of the chiller's current operating status and key parameters.

4.13.2. Condenser Status

Displays detailed operational status and parameters related to the condenser section.

4.13.3. Evaporator Status

Shows detailed operational status and parameters related to the evaporator section.

4.13.4. Compressor Status

Provides status information for the chiller's compressor, including operating hours and starts.

4.13.5. Motor Status

Details operational parameters of the chiller's motor, such as voltage, current, and temperature.

4.13.6. Economizer Status

Displays status information for the economizer system, including pressure readings.

4.13.7. Transmission Status

Shows status related to the chiller's transmission system and related components.

4.13.8. Envelope Control Status

Details the status of the envelope control system, including valve positions and surge regions.

4.13.9. VFD Status

Provides operational status and fault information for the Variable Frequency Drive.

4.13.10.Startup Sequence

Outlines the steps and checks performed during the chiller's startup process.

4.14. 19 XR2~5;C;D;E;V Device Status Display Screens

Presents status information for the 19XR2-5/C/D/E/V chiller series.

4.14.1.System Overview

Shows a high-level overview of the chiller's current operating status and key parameters.

4.14.2.Condenser Status

Displays detailed operational status and parameters related to the condenser section.

4.14.3. Evaporator Status

Shows detailed operational status and parameters related to the evaporator section.

4.14.5. Compressor Status - Single Stage

Provides status for single-stage compressor operation, including target and actual positions.

4.14.6. Compressor Status - Dual Stage

Details status for dual-stage compressor operation, including target and actual positions.

4.14.7. Motor Status

Details operational parameters of the chiller's motor, such as voltage, current, and temperature.

4.14.8. Transmission Status

Shows status related to the chiller's transmission system and related components.

4.14.10. Envelope Control Status

Details the status of the envelope control system, including valve positions and surge regions.

4.14.11. VFD Status

Provides operational status and fault information for the Variable Frequency Drive.

4.14.12. Startup Sequence

Outlines the steps and checks performed during the chiller's startup process.

4.15. 19 DV Device Status Display Screens

Presents status information for the 19DV chiller series.

4.15.1. System Overview

Shows a high-level overview of the chiller's current operating status and key parameters.

4.15.2. Condenser Status

Displays detailed operational status and parameters related to the condenser section.

4.15.3. Evaporator Status

Shows detailed operational status and parameters related to the evaporator section.

4.15.4. Compressor Status

Provides status information for the chiller's compressor, including operating hours and starts.

4.15.5. Motor Status

Details operational parameters of the chiller's motor, such as voltage, current, and temperature.

4.15.6. Envelope Control Status

Details the status of the envelope control system, including valve positions and surge regions.

4.15.7. VFD Status

Provides operational status and fault information for the Variable Frequency Drive.

4.15.8. Startup Sequence

Outlines the steps and checks performed during the chiller's startup process.

4.15.9. Purge System Status

Displays status information related to the chiller's purge system operations.

5. 19 SERIES CARRIER SMARTVUTM CONTROL OPERATION

5.1. Start;Stop Control

Defines the chiller's start and stop commands and available control modes.

5.2. Chiller Run Status

Displays the current operational status of the compressor and system.

5.3. Chiller Start-up Sequence

Details the sequence of pre-start tests and checks before chiller startup.

5.3.1. Prestart Check

Verifies pre-start alerts and safety conditions are within acceptable limits.

5.3.2. Startup

Describes the steps involved in the successful startup of the chiller unit.

5.4. Chiller Shutdown Sequence

Outlines conditions and procedures for initiating a chiller shutdown.

5.5. Oil Lubrication Control

Details the operation and parameters of the oil lubrication system for chillers.

5.6. Refrigerant Lubrication Control

Explains the use of refrigerant for compressor bearing lubrication and cooling.

5.7. Control Point

Defines the target temperature maintained by the chiller's capacity control system.

5.7.1. Set Point

Allows configuration of the primary target temperature for chiller operation.

5.7.3. Temperature Reset

Explains available chilled water or brine reset types for temperature control.

5.8. Capacity Control

Describes how chiller capacity is managed by modulating guide vanes and VFD speed.

5.9. Ramp Loading

Manages the rate of compressor loading to prevent electrical demand spikes.

5.10. Surge Correction Control

Details algorithms for surge prevention and protection to maintain compressor stability.

5.11. Envelope Control Valve (EC) Control

Manages EC valve operation for surge correction and low load conditions.

5.12. Economizer Damper Valve Control

Maintains pressure difference between evaporator and economizer using a damper valve.

5.13. Damper Vapor Source

Controls a vapor source damper for pressure difference adjustment in specific chiller units.

5.14. Demand Limit

Provides a feature to limit average load current or motor kilowatts via capacity control.

5.15. Override Control

Explains how overrides prevent safety shutdowns by adjusting chiller capacity.

5.16. Recycle Control

Manages chiller cycling off and waiting for increased load in lightly loaded conditions.

5.17. Running Timers and Counters

Details run time clocks for compressor, service, and start counts.

5.18. Water Pumps Control

Covers control of chilled and condenser water pumps for freeze prevention.

5.19. Quick Test

Enables testing of controlled outputs, excluding compressor output.

5.19.1. Discrete Outputs

Lists discrete outputs that can be forced ON or OFF during quick test mode.

5.19.2. Analog Output

Details analog outputs that can be driven to commanded positions during quick test.

5.19.3. Guide Vane Calibration

Describes the procedure for calibrating guide vane position before chiller startup.

5.20. Swift Restart

Allows rapid chiller restart to meet building load requirements, reducing startup time.

5.21. Cooling Tower Control

Manages cooling tower fans and water pumps based on pressure and temperature.

5.22. Head Pressure Control

Regulates head pressure valve opening to maintain pressure difference between condenser and evaporator.

5.23. Ice Build Option

Provides an option to optimize ice build based on efficiency improvements.

5.24. Time Schedule

Manages local, ice build, and network schedules with multiple time segments.

5.25. Black Box

Continuously stores operation parameters and alarm records for troubleshooting.

5.26. Pressure Transducer Calibration

Details the process for calibrating pressure transducers for accurate conversions.

5.27. Temperature Sensor Calibration

Explains the steps to calibrate temperature sensors and apply offsets.

5.28. ISM Calibration

Describes the calibration procedures for the Integrated Starter Module (ISM).

5.28.1. ISM Calibration on J8 B 4-20 mA Output

Details ISM calibration for 4-20mA outputs, including factor calculation.

5.28.2. ISM Calibration on J6 0-10 v Input

Explains ISM calibration for 0-10V inputs, including factor calculation.

5.29. Alarm email function

Enables sending email notifications when alarms occur on the system.

5.30. Prognostic

Designed for service troubleshooting to identify potential issues before affecting efficiency.

5.31. Master Slave Control

Provides capability to operate two chillers in master/slave mode for coordinated control.

5.32. Oil EXV Control

Controls the Oil EXV valve to maintain oil supply temperature.

5.33. Hydraulic Option Control

Covers functions related to hydraulic system monitoring and control.

5.33.1. Water Flow Measurement

Measures water flow rate using sensors or pressure drop data for system monitoring.

5.33.2. Water Pressure Difference Measurement

Measures water pressure difference to determine flow status and ensure proper operation.

5.34. Free Cooling

Details the activation and operation of the free cooling mode for energy savings.

5.35. Marine Option

Describes specific functions and differences for marine chiller applications.

5.35.1. Oil Stir Function

Ensures oil circulation during chiller standby for proper heating distribution.

5.35.2. Power Request

Manages chiller startup based on external power permission signals.

5.35.3. Evaporator Approach Calculation

Calculates evaporator approach based on saturated or reference temperatures.

5.35.4. Evaporator Liquid Temperature Calculation

Reads or calculates evaporator liquid temperature from transducer or pressure.

5.35.5. Condenser Flushing

Recommends flushing the condenser to prevent corrosion after extended periods of disuse.

5.36. Open Protocol Support

Details configuration steps for Modbus/TCP and BACnet/IP communication protocols.

5.37. Purge Control

Manages the purge system to remove non-condensables and maintain system pressure.

5.38. Motor Rotation Check Option

Provides a function to check motor rotation direction for proper installation.

5.39. Heat Reclaim Option

Configures and manages heat recovery operations for improved energy efficiency.

5.40. Liquid Bypass Control

Manages liquid bypass systems to optimize flow capacity and prevent operational failures.

5.41.1 Liquid Bypass Control for 19 DV

Details the liquid bypass system operation for 19DV chillers to enhance flow capacity.

5.41.2 Liquid Bypass Control for 19 XRC

Explains the liquid bypass system for 19XRC chillers to improve cooling capacity at low lift.

5.41. Dynamic Demand Limit Control

Limits cooling capacity based on current or input power to prevent operational issues.

6 DIAGNOSTICS - TROUBLESHOOTING

6.1. General

Offers an overview of fault tracing functions and access to unit operating conditions.

6.2. Displaying Alarms

Explains how to view unit status and active alarms through the interface icons.

6.3. Resetting Alarms

Details procedures for resetting alarms, either automatically or manually.

6.4. Alarm; Alert Codes

Provides a reference for alarm and alert codes, their descriptions, and possible causes.

6.4.1. General Alarm Codes

Lists common alarm codes, their reset types, actions, and potential causes.

6.4.2. General Alert Codes

Lists common alert codes, their reset types, actions, and potential causes.

6.5. Event States

Describes specific predictable conditions encountered during chiller control operations.

7 CONTROLLER IP ADDRESS SETTING

8 WEB UI

9 SCREEN STRUCTURE

9.1. Detailed Menu Description

Provides a breakdown of menu items, their descriptions, access levels, and associated tables.

9.2. Configuration Menu

Details the menu structure for configuring system parameters and options.

9.3. Quick Test Menu

Describes the Quick Test menu for testing controlled outputs and system functions.

9.4. Alarms Menu

Provides access to view current, history, and reset active alarms on the system.

Related product manuals