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General| Brand | Clemco |
|---|---|
| Model | ZERO BNP 55 |
| Category | Shot Blasting Machines |
| Language | English |
Defines the coverage of the manual for setup, operation, maintenance, and troubleshooting of BNP-55 series cabinets.
Explains Clemco's safety signal words (Danger, Warning, Notice, Caution) and their meanings.
Provides an overview of the BNP blast cabinets and their main components.
Explains how the blast gun, reclaimer, and dust collector work together during the blasting process.
Describes the CDC-1 and RPC-2 dust collector options available for the cabinets.
Lists available nozzle sizes and materials for the blast gun, including optional carbide nozzles.
Details options for reclaimers, including rubber liners and externally adjustable vortex for 600 cfm models.
Discusses suitable and unsuitable blasting media, safety precautions, and media selection guidelines.
Specifies compressor requirements based on air jet size and provides a table for CFM consumption.
Outlines electrical specifications for 300 cfm and 600 cfm cabinets and dust collectors.
Provides guidelines for positioning components and ensuring proper access for installation.
Details how to connect the flex hoses between cabinet, reclaimer, and dust collector for media flow.
Explains the connection of compressed air lines, including warnings about pressure and safety.
Outlines the importance of grounding for static electricity prevention and how to achieve it.
Covers standard single-phase and optional three-phase wiring requirements for the cabinet and dust collector.
Details how to set the air-inlet damper for optimal cabinet performance based on reclaimer size.
Covers final assembly steps, including positioning the foot pedal and installing cover lenses.
Describes the optional kit for using aggressive media, including special curtains and nozzles.
Provides instructions for installing protective rubber curtains on cabinet walls and doors.
Explains the function of a manometer for measuring static pressure and its importance for reclaimer efficiency.
Details the assembly and installation of the armrest for operator comfort.
Describes the components and installation of a sliding table assembly for loading and positioning parts.
Explains how to properly load media into the reclaimer hopper, including capacity and maximum fill levels.
Provides steps for safely emptying the cabinet and reclaimer of used media.
Advises on safely loading and unloading parts, especially heavy or unstable items.
Guides the user through the process of starting and conducting a blast operation safely.
Offers advice on effective blasting techniques, similar to spray painting, and nozzle distance.
Details the procedure for stopping the blasting operation safely, including part removal.
Outlines the correct procedure for shutting down the blast cabinet and its associated systems.
Explains how to adjust the pilot regulator to set the optimal blasting pressure for different applications.
Describes the process for adjusting the air jet, including threading and lock nut settings.
Guides the user on adjusting the media flow for a smooth and efficient blast stream.
Discusses setting reclaimer static pressure using the dust-collector damper for optimal media separation.
Explains the function and adjustment of the vortex cylinder for fine-tuning media separation.
Describes how to adjust the cabinet air-inlet damper to control static pressure within the enclosure.
Details the operation and adjustment of door interlocks to prevent accidental blasting.
Provides instructions on using a manometer to measure and monitor static pressure readings.
Lists daily checks for media level, debris screen, air filter, and dust container before operation.
Outlines daily checks to perform during blasting, such as for dust leaks and exhaust quality.
Details weekly checks for view-window lenses, gloves, gun assembly, and media hose condition.
Describes weekly checks for flex hoses during blasting operations.
Covers monthly inspection of reclaimer wear plate and liners for wear.
Refers to a separate manual for maintenance procedures for the dust collector.
Discusses the provision of static-dissipating gloves and when to replace them due to wear.
Provides instructions for replacing the nozzle, O-ring, and air jet cover on the BNP gun.
Explains how to install and use cover lenses to protect the view window from frosting and wear.
Details the procedure for replacing the laminated safety glass in the view window.
Guides on inspecting and replacing gaskets around the view window to prevent media leakage.
Describes how to remove the window frame to access the window and its components.
Provides instructions for servicing the LED light assembly, including cover removal and lens replacement.
Details the process for replacing the wear plate in the reclaimer, with specific instructions for different types.
Guides on replacing or installing optional rubber liners in 600 cfm reclaimers.
Explains how to remove or replace the reclaimer inlet baffle, especially for fine media.
Refers to a separate manual for maintenance procedures for the reverse-pulse dust collector.
Addresses causes of poor visibility, such as dirty filters and improper damper settings.
Lists reasons for high media consumption, including leaks, fine media, and high pressure.
Explains factors causing reduced cleaning rate, such as low media, poor mixture, or low air pressure.
Identifies causes of nozzle blockage, including screen issues and rich media mixture.
Discusses media bridging, often caused by damp media or oily workpieces.
Addresses heavy media flow and how to adjust the media/air mixture.
Identifies causes of media hose blockage, typically a rich mixture or wet media.
Lists potential causes for poor suction, including inadequate air supply or worn parts.
Explains why only air might be dispensed, such as low media level or reversed hoses.
Covers causes of blowback, including nozzle blockage, incorrect air jet, or high pressure.
Troubleshoots issues preventing blasting, like interlocks, blocked lines, or pedal malfunctions.
Addresses the problem of blasting continuing after the pedal is released, possibly due to valve issues.
Explains issues with media buildup or failure to convey, such as motor direction or clogged filters.
Details causes and solutions for static shocks, including grounding and glove condition.
Identifies causes of dust leaks from the cabinet, mainly damaged door gaskets.
Explains dust leaks from the collector, usually due to filter issues or improper seasoning.
Lists various optional accessories like turntables, kits, curtains, and tools.
Provides a list of replacement parts for the cabinet itself, including gaskets, doors, and controls.
Details components of the BNP gun and hose, including various nozzles and fittings.
Lists parts for the inlet-air regulator assembly, including filter, regulator, and fittings.
Provides parts for the view-window assembly, such as glass, gaskets, and frame.
Lists the components of the BNP metering valve assembly.
Details the parts included in the foot pedal assembly, with and without tubing.
Lists components for the LED light assembly, including the cover, module, and diffuser lens.
Shows a diagram and parts list for the cabinet's pneumatic controls and plumbing layout.
Lists replacement reclaimer assemblies available for different CFM models.
Provides a parts list and diagram for 300 CFM reclaimer replacement components.
Lists replacement parts for 600 CFM modular reclaimers, including liners and baffles.
