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Corghi ProLine 60 - User Manual

Corghi ProLine 60
154 pages
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Cod. 4-139047A del 03/2020
ProLine 60
Tel. ++39 0522 639.111 - Fax ++39 0522 639.150
www.corghi.com - info@corghi.com
Italiano Manuale d’uso
English Operator’s manual
Français Manuel d’utilisation
Deutsch Betriebsanleitung
Español Manual de uso

Table of Contents

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Summary

1. PREFACE

INTRODUCTION

Provides safe and practical instructions for the use and maintenance of the wheel balancer.

INSTALLATION GUIDELINES

Details care during unpacking, assembly, lifting, and setting up the machine safely.

SAFETY REGULATIONS

Outlines essential conditions for safe machine operation and operator responsibilities.

MEANING OF DECALS

Explains symbols like lightning, rotating parts, and grounding for user safety.

DECAL LOCATION DIAGRAM

Illustrates the placement of safety and information decals on the machine.

2. INSTALLATION AND OPERATION

SERIAL NUMBER PLATE INFORMATION

Provides details on machine identification and technical data found on the serial number plate.

PROTECTIVE HOOD INSTALLATION

Refers to instructions for installing the protective hood, shown on page 29.

MAIN SHAFT INSTALLATION

Guides on cleaning and connecting the shaft using a spanner and screw.

ELECTRICAL CONNECTION & EARTHING

Specifies grounding requirements for the power cable and safe electrical installation by qualified staff.

3. TECHNICAL FEATURES

MACHINE FEATURES

Highlights key features like high intelligence computer, precision bearing shaft, and automatic balance checks.

MAIN TECHNICAL SPECIFICATIONS

Lists technical data including voltage, power, speed, accuracy, noise, and dimensions.

WORK PRINCIPAL

Explains how the balancing sensor, microprocessor, and main shaft work together to calculate unbalance.

4. INSTALLATION & TRANSPORTATION

TRANSPORTATION GUIDELINES

Instructions for placing, carrying, and storing the machine according to package labels and environmental conditions.

MACHINE INSTALLATION

Procedures for removing the connect bolt, placing the machine on a flat floor, and storing it indoors.

FIXING THE MACHINE TO THE GROUND

Steps for securing the machine to the floor using anchor bolts and washers.

5. SAFETY AND PREVENTION

GENERAL CONDITIONS OF USE

Specifies that balancers are for wheel unbalances and must use protective guards.

6. CONFIGURATION & USE

OPERATOR POSITION

Illustrates operator positions for different work phases like mounting and program selection.

CONFIGURATION OVERVIEW

Basic setup of the machine's components and controls, including the control panel.

DISPLAY AND CONTROL PANEL

Identifies keys, buttons, and display elements for machine operation and parameter input.

BASIC OPERATION

Steps for preparing the tire and wheel before starting the balancing process.

WHEEL MOUNTING METHODS

Describes positive, negative, and flange disk methods for mounting different tire sizes.

INPUTTING PARAMETERS

Guides on entering distance (DIS), rim breadth (Br), and diameter (Dia) values for the wheel.

UNIT CONVERSION

Explains how to convert units for rim breadth and diameter between inches and millimeters.

BALANCE MODES AND DISPLAY

Details residual unbalance display, balance mode selection (Dynamic, Static, ALU), and their applications.

SUPPLEMENTARY EXPLANATION

Offers additional advice on achieving accurate balance effects with aluminum alloy rims.

7. PROGRAM SETUP

PROGRAM FUNCTION INTRODUCTION

Introduces functions for protective cover, beeper setup, and sensor testing.

ERROR INDICATION

Lists common error codes and their solutions.

PRESS SENSOR INSTALLATION

Provides instructions for replacing the press sensor, including part disassembly and reassembly.

GENERAL TROUBLESHOOTING

Offers solutions for common issues like the machine not displaying, not braking, or inaccurate balance.

STANDARD ACCESSORY LIST

Lists included accessories such as cones, pliers, quick nut, bowl, and hood with quantities.

8. MAINTENANCE

LUBRICATION GUIDELINES

Advises on periodic lubrication of the motor and balance shaft bearings and grease types.

SCRAPPING AND ENVIRONMENT

Covers proper disposal of electrical equipment, environmental information, and firefighting means.

9. DETAILED MACHINE OPERATION

HOW TO BALANCE A TIRE

Step-by-step guide for balancing a tire, including parameter input and weight application.

MACHINE PARAMETER SETUP

Details how to set up protective hood, beeper, and APP (unbalance setup) functions.

CUSTOMER SELF-CALIBRATION

Instructions for performing self-calibration when the machine is unused or balance is inaccurate.

10. FACTORY SELF-CALIBRATION

11. GENERAL ELECTRICAL INSTALLATION DIAGRAM

12. APPENDIX - PROTECTIVE COVER INSTALLATION

Summary

1. PREFACE

INTRODUCTION

Provides safe and practical instructions for the use and maintenance of the wheel balancer.

INSTALLATION GUIDELINES

Details care during unpacking, assembly, lifting, and setting up the machine safely.

SAFETY REGULATIONS

Outlines essential conditions for safe machine operation and operator responsibilities.

MEANING OF DECALS

Explains symbols like lightning, rotating parts, and grounding for user safety.

DECAL LOCATION DIAGRAM

Illustrates the placement of safety and information decals on the machine.

2. INSTALLATION AND OPERATION

SERIAL NUMBER PLATE INFORMATION

Provides details on machine identification and technical data found on the serial number plate.

PROTECTIVE HOOD INSTALLATION

Refers to instructions for installing the protective hood, shown on page 29.

MAIN SHAFT INSTALLATION

Guides on cleaning and connecting the shaft using a spanner and screw.

ELECTRICAL CONNECTION & EARTHING

Specifies grounding requirements for the power cable and safe electrical installation by qualified staff.

3. TECHNICAL FEATURES

MACHINE FEATURES

Highlights key features like high intelligence computer, precision bearing shaft, and automatic balance checks.

MAIN TECHNICAL SPECIFICATIONS

Lists technical data including voltage, power, speed, accuracy, noise, and dimensions.

WORK PRINCIPAL

Explains how the balancing sensor, microprocessor, and main shaft work together to calculate unbalance.

4. INSTALLATION & TRANSPORTATION

TRANSPORTATION GUIDELINES

Instructions for placing, carrying, and storing the machine according to package labels and environmental conditions.

MACHINE INSTALLATION

Procedures for removing the connect bolt, placing the machine on a flat floor, and storing it indoors.

FIXING THE MACHINE TO THE GROUND

Steps for securing the machine to the floor using anchor bolts and washers.

5. SAFETY AND PREVENTION

GENERAL CONDITIONS OF USE

Specifies that balancers are for wheel unbalances and must use protective guards.

6. CONFIGURATION & USE

OPERATOR POSITION

Illustrates operator positions for different work phases like mounting and program selection.

CONFIGURATION OVERVIEW

Basic setup of the machine's components and controls, including the control panel.

DISPLAY AND CONTROL PANEL

Identifies keys, buttons, and display elements for machine operation and parameter input.

BASIC OPERATION

Steps for preparing the tire and wheel before starting the balancing process.

WHEEL MOUNTING METHODS

Describes positive, negative, and flange disk methods for mounting different tire sizes.

INPUTTING PARAMETERS

Guides on entering distance (DIS), rim breadth (Br), and diameter (Dia) values for the wheel.

UNIT CONVERSION

Explains how to convert units for rim breadth and diameter between inches and millimeters.

BALANCE MODES AND DISPLAY

Details residual unbalance display, balance mode selection (Dynamic, Static, ALU), and their applications.

SUPPLEMENTARY EXPLANATION

Offers additional advice on achieving accurate balance effects with aluminum alloy rims.

7. PROGRAM SETUP

PROGRAM FUNCTION INTRODUCTION

Introduces functions for protective cover, beeper setup, and sensor testing.

ERROR INDICATION

Lists common error codes and their solutions.

PRESS SENSOR INSTALLATION

Provides instructions for replacing the press sensor, including part disassembly and reassembly.

GENERAL TROUBLESHOOTING

Offers solutions for common issues like the machine not displaying, not braking, or inaccurate balance.

STANDARD ACCESSORY LIST

Lists included accessories such as cones, pliers, quick nut, bowl, and hood with quantities.

8. MAINTENANCE

LUBRICATION GUIDELINES

Advises on periodic lubrication of the motor and balance shaft bearings and grease types.

SCRAPPING AND ENVIRONMENT

Covers proper disposal of electrical equipment, environmental information, and firefighting means.

9. DETAILED MACHINE OPERATION

HOW TO BALANCE A TIRE

Step-by-step guide for balancing a tire, including parameter input and weight application.

MACHINE PARAMETER SETUP

Details how to set up protective hood, beeper, and APP (unbalance setup) functions.

CUSTOMER SELF-CALIBRATION

Instructions for performing self-calibration when the machine is unused or balance is inaccurate.

10. FACTORY SELF-CALIBRATION

11. GENERAL ELECTRICAL INSTALLATION DIAGRAM

12. APPENDIX - PROTECTIVE COVER INSTALLATION

Corghi ProLine 60 Specifications

General IconGeneral
BrandCorghi
ModelProLine 60
CategoryWheel Balancers
LanguageEnglish

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