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L510023-07
TABLE OF CONTENTS
SECTION ...................................................................................................................……................................................ Page
General Information ….....……...……...……..........................................……...……...……...………......... 3
Engine Models …..............…...…............…...……...……..............……...……...……...……...………...... 3
Crusader Accessories
…..............…...……..................................……...……...……...……...………......... 3
Engine Installation Accessories
…..................................................……...……...……...……...………......... 3
Installation Supplies …...................…...……...……................................……...……...……...………......... 3
Installation Drawings
…...................…...…...……...…...................……...……...……...……...………........ 3
Engine and Transmission Combinations
…..............….........……..……...……...……...……...………......... 4-6
Transmission Rotation …..............…...……...……...…................……...……...……...……...………....... 6-7
Gear Ratio Selection
…..............….......……...……...……...............…...……...……...……...………......... 8
Propeller Shaft / Coupling
…..............…...…....……...…..............……...……...……...……...………......... 8
Transmission and Propeller Rotation
….............…...……...........….……...……...……...….......………......... 8
Propeller Selection
…..............…...…….........……...…...............…...……...……...……...………......... 8-11
Boat Construction …..............…...……..........……...…......................................…...……...………......... 12
Installation Requirements …...........…...……...……..........……...……...……...……...……...………......... 12
Instrumentation
…..............…...…..........…...……...……............……...……...……...……...………........ 13
Twin Engine Synchronization and Speed Control (Optional) ...........................……...…….................……....... 13
Master/Slave Wiring Connection
…................…...….....................……...……...……...……...………......... 14
Engine Warning Kit (Optional) …....................…..................................……...……...….......………....... 14-15
Electrical System Precautions
…................…...…........................................……...……........................... 16
Engine Harness Electrical Connector Identifi cation …........................….................…...…...……...……........ 17
Crusader Classic 5.7L Carburetor - Electrical System Precautions …....................….............……...……......... 18
Crusader Classic Installation Accessories …....................….......…...……...….............….....…...……......... 18
Crusader Classic Engine Wiring Diagram …....................….......…...……...…….........................……......... 19
Boat Adapter Harness Diagram …....................…................................…...……...……...……...……......... 20
Engine Boat Harnesses and Accessories Diagram …....................….......…...……...……...……...……......... 21
Crusader Boat Harness Wiring Diagram …....................….......…...........................……...……...……......... 22
Engine Speed Control/CAN-Bus Harness Diagram …....................….............……...……...……...……......... 23
Sync/Cruise Switch Panel Wiring Diagram …....................….................…...……...……...……...……......... 24
Crusader Boat Speed Control Harness Wiring Diagram ….............….......…...……...……...…..….……......... 25
Engine Compartment Ventilation …................…...…….........................……...……...…...……...……........ 26
Fuel Supply and Return Connections …............................................................................……...……........ 27
Fuel Inlet Restriction …..............…...…....…...……........................……...……...……...……...……......... 28
Fuel Lines …..............…...……...……...……...…….........................................….......……...……......... 28
Fuel System Pressure Check …................................................…...……...……...……...……...……......... 28
Gasoline Requirements …..............................................................................................……...……........ 29
Gasoline Containing Alcohol …..............…...…..............................……...……...……...……..................... 29
Fuel Stabilizer Recommendations for Ethanol Blended Fuel …...................................……...……...……......... 29
Fuel Filter Recommendations for Ethanol Blended Fuel …..............…...……...……...……...……...……......... 30
Exhaust System …...............................…...……....................…...……...……...……...……...……......... 31
Exhaust Risers …..............….....................……................…...……...……...……...……...……......... 31-34
Throttle/Shift Remote Control and Cables …..............................….……...……...……...……...………......... 35
Seawater Pickup Connection …..............…...……....................…...……...……...……...……...……......... 35
Seacock Size Recommendation …..............…...…...........…............……...……...……...……...……......... 35
Sea Strainer Recommendation …..............…...…...........…..........…...…...……...……...……...……......... 35
Crankcase Oil Dipstick Relocation …..............…................................……...……...……...……...……....... 35
Engine Installation …............................…...……....................…...……...……...……...……...……......... 36