CTM 360a series User Manual

1318 QUAKER CIRCLE P.O. BOX 589 SALEM, OHIO 44460
PHONE: 330-332-1800
FAX: 330-332-2144
www.ctmlabelingsystems.com
Designers and Manufacturers of Pressure Sensitive Labeling
Equipment and Custom Product Handling
360a LABEL APPLICATOR
CE VERSION
MAINTENANCE
&
SERVICE MANUAL
REVISION 360a-4a.1.X.XXX

CTM 360a series Specifications

General

Brand	CTM
Model	360a series
Category	Label Maker
Language	English

Summary

EC Declaration of Conformity

Introduction to the 360a Series Applicator

Machine Terms Glossary

360a Touch Screen Display Overview

Types of Touch Screen Keys

Explanation of the function of various keys on the touch screen interface.

Applicator Alarms

Warning Alarms

Describes minor alarms that do not stop the applicator operation.

Critical Alarms

Details critical alarms that will halt applicator function.

Password Protection for Setup Menus

Main Menu and Navigation

Main Menu Navigation

Overview of the primary interface screen and its sections.

Setup Menu Access

Guide to accessing and navigating the setup menu.

Label Setup Configuration

Label Length and Stop Settings

Configuring label feed length and sensor stop distance.

Label Sensor Setup Procedures

Procedures for setting up the label sensor sensitivity and modes.

Applicator Setup Options

Applicator Type Configuration

Selecting and configuring the applicator's operational type (Merge, Tamp, etc.).

Applicator Options Configuration

Enabling and configuring various optional features for the applicator.

Product Setup Configuration

Encoder Setup and Mounting

Configuring the encoder for product speed compensation.

Special Options Configuration

Drive Parameters Adjustment

Adjusting motor acceleration, deceleration, and current settings.

Factory Default Reset Procedure

Rear Panel Connectors

Connector Identification and Function

Identification and function of the connectors on the rear panel.

General Setup Procedures

Moving the Applicator

Safe methods for relocating the applicator unit.

Job Setup and Labeling Procedures

Initial setup steps including threading labels and sensor calibration.

Labeler Type Setup Procedures

Merge Applicator Setup

Specific setup instructions for the Merge applicator type.

Air Blow Applicator Setup

Specific setup instructions for the Air Blow applicator type.

Tamp Applicator Setup

Specific setup instructions for the Tamp applicator type.

Dual Action Tamp (DAT) Setup

Setup procedures for the Dual Action Tamp applicator.

General Maintenance Procedures

Daily Maintenance Tasks

Routine checks and cleaning tasks to be performed daily.

Weekly Maintenance Tasks

Weekly checks and cleaning procedures for the applicator.

Monthly Maintenance Tasks

Monthly inspection and maintenance tasks.

Semi-Annual Maintenance Tasks

Semi-annual maintenance procedures and checks.

Troubleshooting Common Issues

Display Fault Diagnostics

Diagnosing and resolving issues indicated by display messages.

Available Accessories

Electronic Crossover Accessory

Description of the Electronic Crossover accessory for zero downtime.

360a Applicator Spare Parts List

Wear Items List

List of parts subject to wear and recommended replacement.

Recommended Spare Parts

List of commonly used spare parts for the applicator.

Changeover Instructions

Changing to Opposite Hand Dispense

Steps for converting the applicator to the opposite hand configuration.

General Applicator Changeover

General steps for changing applicator assemblies and wiring.

Nose Assembly Changeover

Detailed instructions for changing the nose assembly to another hand.

Mechanical and Electrical Drawings