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Danfoss MCD 500 Service Manual

Danfoss MCD 500
36 pages
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Contents
1 Warnings
3
2 Troubleshooting
5
Functional Tests 5
Power Circuit Test 5
Start Performance Test 5
Run Performance Test 6
Trip Messages 6
General Faults 10
3 Service Instructions
13
Frame Sizes 13
MCD5-0021B - MCD5-0053B (G1B) 14
MCD5-0068B - MCD5-0105B (G1B) 15
MCD5-0131B - MCD5-0215B (G2B) 16
MCD5-0245C (G3C) 17
MCD5-0360C - MCD5-0927C (G4C) 18
MCD5-1200C - MCD5-1600C (G5C) 19
4 Spare Parts
21
Spare Parts 21
Main Control PCB 21
Model PCB 22
Backplane PCB 23
Bypass Driver PCB 24
SCRs and Power Assemblies 25
Fans 26
Current Transformers 27
Bypass Contactors 28
Plastics 29
Complete plastics 30
Bus Bars 31
Other Spare Parts 33
5 Avoiding Damage
35
SCRs 35
Typical Causes of SCR Damage 35
Protecting SCRs 35
Semiconductor Fuses 35
Main Contactors 35
Output Relays
35
MCD 500 Service Manual Contents
MG.17.L1.02 - VLT
®
is a registered Danfoss trademark
1
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Danfoss MCD 500 Specifications

General IconGeneral
Cooling MethodForced Air
Rated Control Supply Voltage Us24V DC
Rated Operational Current IeUp to 500A
ApprovalsCE, UL
Output Current25 - 1600 A
Protection ClassIP20

Summary

1 Warnings

2 Troubleshooting

2.2 Functional Tests

Tests to identify the cause of problems with the soft starter.

2.2.2 Start Performance Test

Tests that the MCD 500 soft starts correctly.

2.2.3 Run Performance Test

Tests the operation of the internal bypass contactors.

Control Input Test

Tests the condition of the soft starter control inputs.

2.3 Trip Messages

Lists protection mechanisms and probable causes of trips.

2.4 General Faults

Describes situations where the soft starter does not operate as expected.

3 Service Instructions

3.1 Frame Sizes

Overview of frame size classifications and model groupings.

4 Spare Parts

4.1.1 Spare Parts

General note on spare part kits and indicative images.

4.2 Main Control PCB

Lists part numbers for Main Control PCBs by model.

4.3 Model PCB

Lists part numbers for Model PCBs by model.

4.4 Backplane PCB

Lists part numbers for Backplane PCBs by model.

4.5 Bypass Driver PCB

Lists part numbers for Bypass Driver PCBs by model.

4.6 SCRs and Power Assemblies

Lists SCRs and power assemblies for different models.

4.7 Fans

Lists part numbers and quantities of fans for different models.

4.8 Current Transformers

Lists part numbers for current transformers by model.

4.9 Bypass Contactors

Lists part numbers for bypass contactors by model.

4.10 Plastics

Lists part numbers for various plastic components.

4.11 Bus Bars

Lists part numbers for input and output bus bars.

4.12 Other Spare Parts

Lists other available spare parts like cage clamps and connectors.

5 Avoiding Damage

5.1 SCRs

Discusses SCR damage causes, protection, and fuses.

5.2.1 Using the Soft Starter to Switch a Contactor

Explains methods for switching contactors using output relays.

5.3 Control Input

Details operation via external control signals and wiring.

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