Maintenance Section
-138-
Maintenance Intervals
NOTICE
All maintenance and repair, except Every 10 Service
Hours or Daily, on the lift truck must be performed
by qualified and authorized personnel only.
NOTICE
Careless disposal of waste oil can harm the
environment and can be dangerous to persons.
Always dispose of waste oil to authorized personnel
only.
When Required
Engine Valve Lash (Diesel Engine Only) - Check,
Adjust.......................................................................142
Water Separator (Diesel Engine Only) - Drain.....142
Test Fuel System for Leaks (LP Engine Only).....143
Priming the Fuel System (Diesel Engine Only)....144
Seat, Hood Latch & Support Cylinder - Check,
Lubricate..................................................................144
Fuses, Bulbs & Circuit Breaker - Change, Reset
.....145
Fuse & Relay (LP Engine Only) ............................146
Circuit Breaker........................................................146
Tires and Wheels - Check, Inspect.......................147
Carriage Roller Extrusion - Check, Adjust............148
Every 10 Service Hours or Daily
Inspect Engine for Fluid Leaks..............................149
Engine Oil Level - Check .......................................149
Coolant Level - Check, Clean................................149
Air Cleaner Indicator - Check ................................150
Walk - Around Inspection - Inspect.......................151
Mast Channels – Lubricate....................................152
Transmission Oil Level - Check.............................152
First 50 - 100 Service Hours or a Week
Engine Oil & Filter (Diesel Engine Only) – Change
.................................................................................153
Transmission Oil, Oil Filter & Strainer - Clean,
Change....................................................................154
Drive Axle Oil - Check, Clean, Change.................156
Parking Brake - Test, Adjust..................................157
First 250 Service Hours or a Month
Hydraulic Return Filter - Change ..........................159
Every 250 Service Hours or Monthly
Air Intake System - Check, Clean.........................160
Brake Oil Level - Check.........................................161
Hydraulic Oil Level - Check...................................163
Drive Axle Oil Level - Check..................................163
Mast, Carriage, Lift Chains, & Attachments - Check,
Lubricate.................................................................164
Carriage Side Rollers - Lubricate..........................165
Steering Mechanism - Check, Lubricate ..............165
Battery Terminal - Clean, Inspect .........................166
Engine Oil & Filter – Change.................................166
Wheel Bolts and Nuts - Inspect.............................167
Every 500 Service Hours or 3 Months
Belts (Diesel Engine Only) - Check, Adjust..........168
Mast Hinge Pins – Lubricate .................................168
Tilt Cylinders - Check, Adjust, Lubricate ..............169
Crosshead Rollers - Inspect..................................170
Carriage Side Rollers Thrust (If Equipped) -
Lubricate.................................................................170
Carriage Sideshifter (If Equipped) – Lubricate.....170
Parking Brake - Test, Adjust..................................171
Circulation Pump Belt (OCDB & LP Engine Only. If
Eguipped) - Check, Adjust.....................................171
Drive Axle Oil & Strainer (OCDB Only) - Check,
Clean, Change .......................................................171
Inching & Brake Control shaft - Lubricate.............172
Horn & Lights (If Equipped) – Check....................172
Inspect Vacuum Lines and Fittings (LP Engine only)
.................................................................................172
Fuel Trim Valve(FTV) Inspection (G643E Engine
only).........................................................................173
Inspect Electrical System (LP Engine only) .........173
Overhead Guard – Inspect....................................173
Steer Suspension - Inspect...................................173
Every 1000 Service Hours or 6 Months
Fuel Filters - Change .............................................174
Air Intake System - Change ..................................174
Fuel Lines & Fittings - Check................................175
Hydraulic Return Filter - Change ..........................176
Air Breather - Change............................................176
Transmission Oil, Oil Filter & Strainer - Clean,
Change ...................................................................176
Lift Chains - Test, Check, Adjust...........................176
Universal Joint - Inspect........................................179
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