Doosan D55C-5 User Manual

Maintenance Section
-106-
Maintenance Intervals
NOTICE
All maintenance and repair, except Every 10 Service
Hours or Daily, on the lift truck must be performed
by qualified and authorized personnel only.
NOTICE
Careless disposal of waste oil can harm the
environment and can be dangerous to persons.
Always dispose of waste oil to authorized personnel
only.
When Required
Test Fuel System for Leaks (LP Engine Only).....110
Seat, Hood Latch & Support Cylinder - Check,
Lubricate..................................................................110
Fuses, Bulbs & Circuit Breaker - Change, Reset ..... 111
Fuse & Relay (LP Engine Only) ............................112
Circuit Breaker........................................................112
Tires and Wheels - Check, Inspect.......................113
Carriage Roller Extrusion - Check, Adjust............114
Every 10 Service Hours or Daily
Inspect Engine for Fluid Leaks..............................115
Engine Oil Level - Check .......................................115
Coolant Level - Check, Clean................................115
Air Cleaner Indicator - Check ................................116
Walk - Around Inspection - Inspect.......................117
Mast Channels – Lubricate....................................118
Transmission Oil Level - Check.............................118
First 50 - 100 Service Hours or a Week
Transmission Oil, Oil Filter & Strainer - Clean,
Change....................................................................119
Drive Axle Oil - Check, Clean, Change.................121
Parking Brake - Test, Adjust..................................122
First 250 Service Hours or a Month
Hydraulic Return Filter - Change ..........................124
Every 250 Service Hours or Monthly
Air Intake System - Check, Clean.........................125
Hydraulic Oil Level - Check...................................127
Drive Axle Oil Level - Check..................................127
Brake Oil Level – Check........................................127
Mast, Carriage, Lift Chains, & Attachments - Check,
Lubricate.................................................................128
Carriage Side Rollers - Lubricate..........................129
Steering Mechanism - Check, Lubricate ..............129
Battery Terminal - Clean, Inspect .........................130
Engine Oil & Filter – Change.................................130
Wheel Bolts and Nuts - Inspect.............................131
Every 500 Service Hours or 3 Months
Mast Hinge Pins – Lubricate .................................132
Tilt Cylinders - Check, Adjust, Lubricate ..............132
Crosshead Rollers - Inspect..................................133
Carriage Side Rollers Thrust (If Equipped) -
Lubricate.................................................................133
Carriage Sideshifter (If Equipped) – Lubricate.....134
Parking Brake - Test, Adjust..................................134
Circulation Pump Belt (OCDB & LP Engine Only. If
Eguipped) - Check, Adjust.....................................134
Drive Axle Oil & Strainer (OCDB Only) - Check,
Clean, Change .......................................................135
Horn & Lights (If Equipped) – Check....................136
Inspect Vacuum Lines and Fittings (LP Engine only)
.................................................................................136
Fuel Trim Valve(FTV) Inspection (G643E Engine
only).........................................................................136
Inspect Electrical System (LP Engine only) .........136
Overhead Guard – Inspect....................................137
Steer Suspension - Inspect...................................137
Every 1000 Service Hours or 6 Months
Air Intake System - Change ..................................138
Fuel Lines & Fittings - Check................................139
Hydraulic Return Filter - Change ..........................139
Air Breather - Change............................................139
Transmission Oil, Oil Filter & Strainer - Clean,
Change ...................................................................139
Lift Chains - Test, Check, Adjust...........................139
Universal Joint - Inspect........................................141
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Doosan D55C-5 Specifications

General

Brand	Doosan
Model	D55C-5
Category	Engine
Language	English