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Ecolab ECO User Manual

Ecolab ECO
118 pages
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Kurzbetriebsanleitung
Short operating instructions
Dosierstation Eco
Metering station ECO
DEUTSCH
ENGLISH
KBA Dosierstation Eco
417101656 Rev. 01-10.2019
02.10.2019
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Ecolab ECO Specifications

General IconGeneral
BrandEcolab
ModelECO
CategoryIndustrial Equipment
LanguageEnglish

Summary

General Information

1.1 General information

Notes about the instruction manuals and safety information.

1.1.1 Note of protection according to DIN 34

Details protection requirements and copyright information according to DIN 34.

1.1.2 Symbols, special notes and enumerations

Explanation of symbols, signal words, and safety instructions used in the manual.

1.2 Call up operating instructions with smartphone / tablet

Instructions on how to access manuals and documents using the Ecolab DocuAPP.

1.3 Transport, packaging and storage

Guidelines for safe transport, proper packaging, and appropriate storage conditions.

1.4 Warranty

Conditions and limitations for product warranty provided by the manufacturer.

1.5 Manufacturer's service and contact address

Contact details for Ecolab Engineering GmbH for service and technical support.

1.6 Product designation / type plate

Information on identifying the product using the type plate and its components.

Safety

2.1 Agreement with ambient conditions

Ensures system components are installed correctly and protected from environmental factors.

2.2 Handling chemical metering media

Safe handling practices for chemicals, including PPE and safety data sheets.

2.3 Personal safety equipment (PPE)

Mandatory personal protective equipment required for safe operation and maintenance.

2.4 Designated usage

Specifies the intended use of the metering station and its limitations.

2.5 Unauthorised modification and production of spare parts

Prohibits unauthorized modifications and emphasizes using original spare parts.

2.6 Service life

Information on the expected service life of the metering station and when revision is needed.

2.7 Safety measures taken by the operator

Operator's responsibilities for training, monitoring, and adhering to safety regulations.

2.8 Requirements for personnel

Defines qualifications and conditions for personnel operating or working with the system.

2.9 General workplace dangers

Identifies common workplace hazards like slipping and electrical dangers.

Delivery (Standard ECO metering station)

3.1 Product overview

Overview of the metering station's components: basic, additional, and accessories.

3.1.1 Basic equipment

Details the factory-fitted components included in the standard metering station configuration.

3.1.2 Additional equipment

Lists optional components that expand the functionality or safety features of the station.

3.2 Incompleteness of the machine

States that the station is an incomplete machine and requires an external controller.

3.3 Component description

Refers to the main operating manual for detailed descriptions of functional and safety-relevant components.

Setup, Assembly and Installation

4.1 Check installation requirements

Checks ambient conditions, accessibility, and site requirements before installation.

4.2 Setup of the metering station

Instructions for mounting the metering station console, including wall attachment.

4.3 Mounting the components

Guidance on installing components, lines, and fittings to prevent leakage.

4.4 Installation of suction lance

Steps for connecting the suction lance to the machine for chemical feed.

4.5 Splash guard

Instructions for attaching the splash guard to the console for safety.

4.6 Mounting the ball valve with hose nozzle

Procedure for mounting the ball valve and hose nozzle on the dosing console outlet.

4.7 Optical leakage sensor

Steps for connecting the power supply to the optical leakage sensor.

4.8 Acceptance of installation

Procedure for performing the installation acceptance test, referring to the appendix.

Commissioning and Operation

5.1 Initial commissioning

Steps for initial setup, testing, and preparation for productive operation of the station.

5.2 Operation

Procedures for using the metering station during daytime operation, including pump control.

5.2.1 Switching the metering station on and off

Instructions on how to safely switch the metering station on and off.

5.2.2 Switching the pump on and off

Details on operating the EcoPro and EcoAdd pumps, including their respective buttons.

5.2.3 Select the operating mode for the metering pump

Guide to selecting manual or automatic operating modes for the metering pump.

5.2.4 Starting and stopping the metering pump

Specific procedures for starting and stopping EcoPro and EcoAdd metering pumps.

5.2.5 Putting the metering station into operation

Final steps to put the metering station into operation after meeting all conditions.

5.2.6 Monitoring the operation of the metering station

Overview of safety components and functions for monitoring machine operation.

Technical Data

6.1 Product identification and order number

Explains how to identify the product using the type plate and order number.

6.2 Dimensions and weight

Provides specifications for transport, including dimensions and weight.

6.3 Mechanical connections

Details on mechanical connection sizes for various pump capacities.

6.4 Electrical connection work and supply

Information on power supply requirements, mains frequency, and electrical specifications.

Declaration of Incorporation

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