Emerson Bettis TEC2 - Exploded View (Model-500 Torque Unit Only)

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February 2018

Installation and Operation Manual

E2K-405-0218 Rev. 2

Appendix

Appendix A:

A.1 Exploded View (Model-500 Torque Unit Only)

Bushing Underside

Bushing Upside

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Main Page

Table of Contents3
Section 1: Important Notes9
User Safety9
Purpose9
Storage Procedures10
Section 2: Quick Start11
Set Position Limits11
Figure 2-1 Declutch Lever and Handwheel13
Figure 2-2 Setting Limits - Electrical Operation14
Figure 2-3 Setting Limits Manual Operation15
Network Setup16
Check Settings16
Section 3: Installation17
Preparing the Stem Nut17
Figure 3-1 Preparing the Stem Nut17
Mechanical Installation Onto the Valve18
Electrical Connections19
Remove Separate Terminal Chamber (STC) Cover19
Figure 3-2 Removal of STC Cover19
Sealing Cable/Conduit Entries20
Recommended Terminal Connections20
Cable Connections21
Replace Terminal Compartment Cover21
External Earth/Ground Connections21
Figure 3-3 Control Terminal Connections21
Figure 3-4 Power Terminal Connections21
Display Backup Module (DBM) - Optional22
Figure 3-5 Earth/Ground Connection22
Discrete Controlled Inputs23
Figure 3-6 Control Input Wiring23
Figure 3-7 Inhibit and ESD Wiring24
Figure 3-8 TEC2 PST Wiring Diagram24
Auxiliary Control Module (ACM) - Optional25
Wiring the ACM25
Figure 3-9 ACM Wiring Connections - ACM (Analog Control Module)25
Figure 3-10 ACM Installation Connections - ACM (Network Control Module)26
Figure 3-11 ACM Wiring Connections26
Analog Controlled - Power Supply Connections27
Figure 3-12 ACM - Analog Output with External Power Supply27
Figure 3-13 ACM - Analog Output with Internal Power Supply27
Figure 3-14 ACM - Analog Input with External Power Supply28
Figure 3-15 ACM- Analog Input with Internal Power Supply28
Figure 3-16 Futronic - 3 Wire Analog Control with External Power Supply29
Figure 3-17 Futronic - 3 Wire Analog Control with Internal Power Supply29
Network Controlled30
Table 3-1 Connecting Actuator a to Actuator B30
Auxiliary Relay Module (ARM) Wiring31
Figure 3-18 ARM Wiring Diagram31
Table 3-2 ARM Wiring Connections31
Figure 3-19 ARM Wiring Connections32
Remote Display Module (RDM) Connection to the Actuator - Optional33
Figure 3-20 Connecting RDM Cables to the STC33
24 VDC Power Source34
Figure 3-21 RDM Interface Module (Support both 24V DC and AC)34
115/230 Vac Power Source35
Two Rdms (One 24 VDC and One 115/208/220/230 Vac Power Source)35
RDM Connections and Dip Switch Settings35
Table 3-3 RDM Connections with Internal Power Source (24VDC)35
Table 3-4 RDM Connections with External Power Source (External AC)35
Table 3-5 Dip Switch (SW5 and SW6) Settings35
Figure 3-22 TEC2 Wiring Diagram36
Section 4: Operation37
Model 8734037
Figure 4-1 TEC2 Controller37
Figure 4-2 Local Display Module (LDM)37
Graphics Display and Message Center38
Control Knob and Selector Knob38
Leds38
Table 4-1 LDM Rotating Knobs38
Normal Display Function39
Figure 4-3 Normal Display39
Table 4-2 Normal Display Functions39
Model 8734040
RDM Operation with LDM40
Table 4-3 RDM and LDM Operation Priority40
Initializing the Actuator41
Setting Position Limits41
View Existing Settings41
Table 4-4 Default Configuration Settings42
Figure 4-4 Display Settings44
Local Control Operation45
Remote/Auto Control Operation46
Section 5: Customizing Actuator Settings48
Entering Setup Mode48
Figure 5-1 Setup49
Setting Limits50
Changing Display50
Displaying Unit Parameters51
Figure 5-2 Change Display51
Figure 5-3 Displaying Unit Parameters52
Change Settings53
Figure 5-4 Change Settings54
Passcode Entry55
Valve Control Setup56
Figure 5-5 Passcode Entry56
Figure 5-6 Valve Control Setup57
Set Valve Travel Limits58
Figure 5-7 Set Valve Travel Limits (Normal Operation Mode - Set Limits with Electrical Operation)58
Figure 5-8 Set Valve Travel Limits (Normal Operation Mode - Set Limits with Handwheel Operation)59
Discrete Input Setup60
Figure 5-9 Discrete Input Setup60
Discrete Output Setup61
Table 5-1 Relay Outputs #1 through #5 Configuration61
Table 5-2 Relay Output Function List62
Figure 5-10 Discrete Output Setup63
Inhibit and ESD Setup64
Table 5-3 Relay Outputs #9 through #12 Configuration64
Figure 5-11 Inhibit and ESD Setup65
Two-Speed Timer Setup66
Figure 5-12 Two-Speed Timer Setup66
Analog Setup (ACM Required)67
Figure 5-13 Analog Setup68
Figure 5-13-1 Analog Input 1 Calibration Setup69
Figure 5-13-2 Analog Input 2 Calibration Setup70
Figure 5-13-3 Analog Output 1 Calibration Setup71
Figure 5-13-4 Analog Output 2 Calibration Setup72
Network Setup (CAM and Controlinc ACM Required)73
Figure 5-14 Network Setup74
Figure 5-14-1 Network Setup Display Menu75
5.5.10 Tag Name Setup76
Figure 5-15 Tag Name Setup Menu76
5.5.11 Passcode Setup77
Figure 5-16 Passcode Setup Menu77
Figure 5-17 Battery Enable Menu78
Figure 5-18 Set Time and Date Menu78
5.5.12 Reload Factory Settings79
Figure 5-19 Bluetooth79
Section 6: Troubleshooting80
Troubleshooting Problems/Corrective Action for Actuator Operation80
Display Diagnostics81
Figure 6-1 Display Diagnostic81
Display Alarm Log82
Figure 6-2 Display Alarm Log Example82
Display Torque Profile83
Figure 6-3 Display Torque Profile83
Display Torque Archive84
Display Operation Log84
Figure 6-4 Display Operation Log84
Display Operation Archive85
Display Hardware85
Figure 6-5 Display Operation Archive85
Figure 6-6 Display Hardware86
Section 7: Maintenance87
Maintenance Schedule87
Lubrication87
Pressure Relief87
Fuse Replacement87
Lifting88
Battery Disposal88
Cleaning of LDM88
Improper Use88
Battery Replacement - "Clicker88
Figure 7-1 Fuses in the STC88
Exploded View (Model-500 Torque Unit Only)90
M-500 with Thrust Base Installation Drawing91
Module Identification and Location93
Infrared Controller (IRC) - "Clicker94
Figure A-1 Clicker94
Irda Port95
Disconnect - Circuit Breaker95
Figure A-2 Circuit Breaker Module (CBM)96
Common Bolt Tightening Torques97
Bluetooth Specifications99

Emerson Bettis TEC2 - Exploded View (Model-500 Torque Unit Only)

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