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Emerson Bettis XTE3000 User Manual

Emerson Bettis XTE3000
175 pages
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Installation, Operation and Maintenance Manual
MAN-02-04-97-0713-EN Rev. 1
October 2019
Bettis XTE3000
Electric Actuator

Table of Contents

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Emerson Bettis XTE3000 Specifications

General IconGeneral
CategoryController
Communication ProtocolHART
BrandEmerson
ModelXTE3000
Output Signal4-20 mA
Enclosure RatingIP66
Operating Temperature-40°C to +85°C
Hazardous Area CertificationATEX, IECEx

Summary

General Safety Instructions

Range of Applications

Covers the intended applications for the Bettis XTE3000 electric actuator in industrial facilities.

Safety Instructions for Installation in Hazardous Areas

Provides safety guidelines and requirements for installing the actuator in hazardous environments.

Marking

Explains the various markings on the actuator nameplate, including ATEX and IECEx certifications.

Applicable Standards and Regulations

Lists the relevant international and national standards and regulations applicable to the actuator.

Terms and Conditions

Outlines the warranty period and conditions for the product, including exclusions.

Storage and Pre-Installation

Tests to be Carried Out When the Actuator is Received

Details checks to perform upon receiving the actuator to ensure proper condition and functionality.

Storage Procedure

Provides guidelines for storing the actuator to maintain its condition and warranty.

Short-term Storage (One Year or Fewer)

Specific instructions for indoor and outdoor short-term storage.

Checks to be Performed Before Installation

Lists crucial checks before installing the actuator, especially after a storage period.

Installation

Working Condition

Specifies the acceptable ambient temperature ranges for standard and special actuator versions.

Coupling Block: Disassembly from the Actuator

Instructions for disassembling the coupling block from the actuator for machining or maintenance.

Manual Operation

How to engage and perform manual operation of the actuator using the handwheel.

Mounting the Actuator onto the Valve

Procedures for mounting the actuator onto the valve, including lubrication and cleaning.

Electrical Connections

Guidance on making electrical connections to the actuator, including power supply checks.

Removing the Terminal Board Enclosure

Procedures for sealing conduit entries, ensuring weather-proof and explosion-proof integrity.

Instructions For Explosion-proof Enclosures

Guidelines for handling and reassembling explosion-proof enclosures to maintain integrity.

Installation in Environments with Explosive Dusts

Special attention points for installing the actuator in environments with explosive dusts.

Lubrication

Lubrication Inspection

Procedures for checking the actuator's oil level and quality, and recommended lubricants.

Operating the XTE3000

Operation By Handwheel

How to operate the actuator using the handwheel, including engagement and disengagement.

Electrical Operation

Steps for performing electrical operation, including voltage checks and power supply limits.

Local Control

How to control the actuator locally using the 3-position selector and push-buttons.

Remote Control

How to control the actuator remotely using different wiring configurations (4, 3, or 2 wires).

ESD Operation

How the Emergency Shut Down (ESD) signal functions to override commands and drive the valve.

Operating the XTE3000 for the First Time

Steps for initial operation of the XTE3000 actuator, including checks and configuration.

Optional Modules

Overview of optional modules that can be added to the actuator.

Ain/Aout Card

Information about the Ain/Aout card for analog input and output signals.

Local Controls

Description of the Local Operator Interface

Overview of the local operator interface components and their functions.

Configuration Options

Details on configuring the actuator via the local interface menus.

Entering the Set-Up Mode

Procedure for entering set-up mode, including password entry for configuration changes.

Set-Up Routines

Actuator Set-Up

Section covering various actuator setup routines.

Set Stroke Limits

Configuring opening/closing torque limits, close direction, and limit types (position/torque).

Torque Set-up

Configuring output torque limits for opening and closing.

ESD (Emergency Shut Down) Control

Configuring the ESD signal action, priority, and signal type.

Positioner

Configuring the positioning function for inching or modulating actuators using request signals.

Fail Safe

Configuring the actuator's action upon loss of 4-20mA input or bus signals.

Interlock

Configuring interlock inputs to inhibit actuator movement in open or closed directions.

View Routines

Actuator Set-Up

Viewing the current actuator configuration parameters without making changes.

Nameplate

Viewing detailed actuator data from the nameplate, such as serial number and motor data.

Alarm Log

Viewing the list of present alarms and warnings recorded by the actuator.

Torque Profile

Viewing torque profiles to compare current working conditions with a reference profile.

Maintenance

Standard Maintenance

Routine checks and recommended maintenance frequency for the actuator.

Lithium Battery Change

Step-by-step instructions for safely replacing the actuator's lithium battery.

Troubleshooting

The Electronics do not Switch on when Powered

Troubleshooting steps for issues where the actuator does not power on.

The Actuator does not Work from Remote Controls

Troubleshooting guide for when the actuator fails to respond to remote controls.

The Motor Runs but the Actuator does not Move the Valve

Troubleshooting steps when the motor runs but the actuator fails to move the valve.

Diagnostic Messages

Explanation of alarm and warning messages and how to clear them.

Appendix A: XTE3000 / XTE3000AD

Safety Instructions

Safety instructions applicable to XTE3000/XTE3000AD actuators in gas group IIIC.

Instructions for Proper Installation

Guidelines for ensuring proper installation, including nameplate verification.

Storage and Pre-Installation

Procedures for storing and preparing the actuator before installation.

Electrical Connections

Guidelines for making electrical connections to ATEX-certified apparatus.

Installation in Environments with Explosive Dusts

Special attention points for installing the actuator in environments with explosive dusts.

Maintenance

General maintenance procedures and recommendations.

Appendix B: XTE3000 / XTE3000AD / XTE3000LP

Safety Instructions

Safety instructions applicable to XTE3000/AD/LP actuators with extensions or cards.

Instructions for Proper Installation

Mandatory checks before installation, including nameplate verification for extensions.

Manufacturer's Liability

Outlines Emerson's liability limitations for product use and installation.

Storage and Pre-Installation

Procedures for storing and preparing extensions or electronic cards before installation.

Working Condition

Ambient temperature ranges for base units with extensions.

Identification of Entries

Identifies thread forms and sizes for base actuator conduit entries.

Base Actuator With Extension [A] on the Control Compartment

Identifies thread form/size for extension [A] on the control compartment.

Electrical Connections

Guidelines for making electrical connections to ATEX-certified apparatus via extensions.

Cable Connection

Sealing of entries for extensions and ensuring weather-proof/explosion-proof characteristics.

Installation in Environments with Explosive Dusts

Special attention points for installing extensions in environments with explosive dusts.

Maintenance

General maintenance procedures for actuators with extensions.

Appendix C: XTE3000 / XTE3000AD

Safety Instructions

Safety instructions for XTE3000/XTE3000AD actuators in gas group IIIC.

Instructions for Proper Installation

Guidelines for proper installation, including nameplate verification.

Terms and Conditions

Details warranty terms and conditions, including exclusions.

Manufacturer's Liability

Outlines Emerson's liability limitations for product use and installation.

Working Condition

Specifies ambient temperature ranges for actuator models in gas group IIIC.

Identification of Entries

Identifies thread forms and sizes for actuator conduit entries.

Maintenance

General maintenance procedures and recommendations.

Periodic Inspection

Recommended frequency and scope of periodic inspections.

Repairs

Guidelines for performing repairs.

Appendix D: XTE3000

Safety Instructions

Safety instructions for XTE3000 actuators in gas group IIB.

Instructions for Proper Installation

Guidelines for proper installation, including nameplate verification for extensions.

Applicable Directives, General Standards, and Norms

Lists directives, standards, and norms for machinery safety and hazardous areas.

Terms and Conditions

Details warranty terms and conditions, including exclusions.

Manufacturer's Liability

Outlines Emerson's liability limitations for product use and installation.

Storage and Pre-Installation

Procedures for storing and preparing extensions before installation.

Identification of Entries

Identifies thread forms and sizes for base actuator conduit entries.

Base Actuator With Extension [A] on the Control Compartment

Identifies thread form/size for extension [A] on the control compartment.

Base Actuator with Extensions [B] or [C] on the Terminal Board Compartment

Identifies thread form/size for extensions [B] or [C] on the terminal board compartment.

Electrical Connections

Guidelines for making electrical connections to ATEX-certified apparatus via extensions.

Installation in Environments with Explosive Dusts

Special attention points for installing extensions in environments with explosive dusts.

Maintenance

General maintenance procedures for actuators with extensions.

Periodic Inspection

Recommended frequency and scope of periodic inspections for actuators with extensions.

Repairs

Guidelines for performing repairs on actuators with extensions.

Appendix E: XTE3000

Safety Instructions

Safety instructions for XTE3000 actuators in gas group IIIC.

Instructions for Proper Installation

Guidelines for proper installation, including nameplate verification.

Applicable General Standards and Regulations

Lists directives, standards, and norms for machinery safety and hazardous areas.

Terms and Conditions

Details warranty terms and conditions, including exclusions.

Manufacturer's Liability

Outlines Emerson's liability limitations for product use and installation.

Storage and Pre-Installation

Procedures for storing and preparing actuators before installation.

Checks to be performed before installation

Recommended checks before installation, focusing on physical condition.

Installation

Installation requirements according to standards for hazardous areas.

Working Condition

Specifies ambient temperature ranges for actuator models in gas group IIIC.

Identification of Entries

Identifies thread forms and sizes for base actuator conduit entries.

Base Actuator with Extensions [B] or [C] on the Terminal Board Compartment

Identifies thread form/size for extensions [B] or [C] on the terminal board compartment.

Electrical Connections

Guidelines for making electrical connections to ATEX-certified apparatus via extensions.

Cable Connection

Sealing of entries for extensions and ensuring weather-proof/explosion-proof characteristics.

Maintenance

General maintenance procedures for actuators with extensions.

Periodic Inspection

Recommended frequency and scope of periodic inspections for actuators with extensions.

Repairs

Guidelines for performing repairs on actuators with extensions.

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