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Emerson Keystone EPI2 63 User Manual

Emerson Keystone EPI2 63
64 pages
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Installation, Operation and Maintenance Manual
MAN-10-04-100-0711-EN Rev. 0
October 2020
Keystone EPI2
Electric Actuator

Table of Contents

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Emerson Keystone EPI2 63 Specifications

General IconGeneral
CategoryController
ManufacturerEmerson
Output Voltage24 VDC
Protection ClassIP20
ModelEPI2 63

Summary

General Safety Instructions

Intended Use

Specifies the designated applications for Keystone EPI2 electric actuators and user responsibilities.

Terms and Conditions

Details Emerson's warranty and conditions for product validity and non-liability.

Manufacturer's Liability

Outlines conditions under which Emerson declines liability for product use or modification.

Identification

Describes how to identify different versions of the Keystone EPI2 actuators.

Applicable Standards And Regulations

Lists the standards and regulations the actuators comply with or must be observed.

Extract From The Standard

Provides an extract from a standard related to hazard zone categories.

Manufacturer

Identifies the manufacturer responsible under specific directives.

Machine Description

General

Provides a general overview of the Keystone EPI2 electric quarter-turn actuator.

Principle of Operation

Explains the internal mechanism and operation of the electric actuator.

Electrical Operation

Describes how the actuator responds to electrical open/close commands.

Manual Operation

Details the procedure for operating the actuator using the manual override handwheel.

Description of the Main Parts

Identifies and describes the primary components of the Keystone EPI2 actuator.

Optional Modules

Lists and describes the various optional modules available for the actuator.

Options Label

Explains the purpose and location of the label indicating installed optional modules.

Storage and Pre-Installation

Checks to be Carried Out when the Actuator is Received

Outlines essential checks to perform upon receiving the actuator to ensure integrity.

Storage Procedure

Provides guidelines for proper storage to maintain actuator condition before installation.

Installation

Checks to be Performed Before Installation

Lists critical checks required before proceeding with actuator installation.

Working Condition

Specifies the standard and special environmental temperature ranges for operation.

Coupling Block

Details the actuator's drive and flange connection for mounting onto a valve.

Installation of the Keystone EPI2 Unit onto a Valve

Describes the methods for mounting the actuator onto the valve.

Manual Operation

Explains manual override operation during installation and setting procedures.

Setting of the Angular Stroke: Mechanical Stops

Guides on adjusting mechanical stops for precise valve open/close positions.

Electrical Connections

Provides instructions and warnings for making correct electrical connections.

Plant Requirements

Specifies necessary protection devices and electrical considerations for plant installation.

Removal of the Terminal Board Enclosure

Instructions on how to safely remove the terminal board enclosure.

Cables Connections

Guidelines for correctly connecting cables to the actuator terminals.

Base Wiring Diagram

Illustrates the base wiring configuration for remote and local controls.

Cable Entries

Details on sealing and connecting cables through entries for weather/explosion protection.

Safety Instructions for Installation in Hazardous Area

Critical safety procedures for installing actuators in hazardous environments.

Lubrication

Lubrication Inspection

Information on the actuator's lubrication and recommended grease for maintenance.

Actuator Configuration

Removal of the Control Unit Cover

Instructions on how to access the control unit by removing the cover.

Local Configuration of the Keystone EPI2

Guides on configuring actuator parameters using local controls and switches.

Close Limit Configuration by Position

Procedure to set the actuator's close limit based on valve position.

Close Limit Configuration

Steps to configure the close limit using manual operation and switches.

Open Limit Configuration by Position

Procedure to set the actuator's open limit based on valve position.

Open Limit Configuration

Steps to configure the open limit using manual operation and switches.

Close Limit Configuration by Torque

Procedure to set the actuator's close limit using torque detection.

Open Limit Configuration by Torque

Procedure to set the actuator's open limit using torque detection.

Stroking Time Selection in Closing

Instructions for setting the time it takes for the actuator to close.

Stroking Time Selection in Opening

Instructions for setting the time it takes for the actuator to open.

Setting of the Torque Limiting Device in Closing

Configuration of the torque limiting feature for closing operations.

Configuration of the Torque Limiting Device in Opening

Configuration of the torque limiting feature for opening operations.

Reverse Mode Configuration

Setting the actuator's direction of rotation for open/close commands.

Actuator Model Selection

Procedure to select the correct actuator model based on motor characteristics.

Blinker / Local Selector Configuration

Configuration for Blinker relay or Local Selector monitoring functions.

3-WIRES/2-WIRES Remote Control Configuration

Configuring the remote control interface for 3-wire or 2-wire systems.

Configuration of the Keystone EPI2 by a PDA / PC and 'A Manager' Software

Using PDA/PC software for advanced actuator configuration via Bluetooth.

Hardware Configuration for Monitor Relay

Details on hardware settings for the monitor relay functions and failures.

Maintenance and Troubleshooting

Maintenance

Guidelines for routine and special maintenance procedures for the actuator.

Troubleshooting

Diagnostic procedures for common actuator malfunctions and their solutions.

The Actuator does not work from Remote Controls

Troubleshooting steps when the actuator fails to respond to remote commands.

The motor is Very Hot and does not Start

Diagnosing issues related to the motor overheating and failure to start.

The Motor Runs but the Actuator does not Move the Valve

Troubleshooting when the motor operates but the valve does not move.

The Valve does not Seat Correctly

Steps to resolve issues where the valve does not achieve proper seating.

Excessive Torque for Valve Operation

Troubleshooting causes for excessive torque during valve operation.

The Actuator does not Stop in Fully Open or Fully Closed Position

Diagnosing issues where the actuator fails to stop at end positions.

Diagnostic LED

Interpreting diagnostic LED codes for alarm status and error identification.

Decommissioning

Disposal and Recycling

Instructions for the proper disposal and recycling of actuator components.

Parts List and Drawings

Parts Lists and Drawings

Provides detailed lists and diagrams of actuator components for identification and ordering.

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