Maintenance
13.Torquethenutto75-80in-lb(8-9N-m),loosen,
thenre-torqueto20-25in-lb(2-3N-m).Make
sureaxledoesnotextendbeyondeithernut.
14.Reinstallthesealguardsoverthewheelhuband
insertwheelintocasterfork.Reinstallcasterbolt
andtightennutfully.
Important:Topreventsealandbearingdamage,
checkthebearingadjustmentoften.Spinthe
castertire.Thetireshouldnotspinfreely
(morethan1or2revolutions)orhaveanyside
play.Ifthewheelspinsfreely,adjusttorqueon
spacernutuntilthereisaslightamountofdrag.
Reapplythreadlockingadhesive.
CheckSparkPlugs
ServiceInterval:Every160hours
Removesparkplugs,checkconditionandresetgaps,
orreplacewithnewplugs.SeeEngineOwner's
Manual.
ChangeFuelFilter
ServiceInterval:Asrequired
Afuellterisinstalledinthefuellinebetweenthe
fueltankandtheengine.Replacewhennecessary.
ReplacementFilters
KawasakiKawasaki
P/N49019-0014
ChangeHydraulicSystem
FilterandFluid
ServiceInterval:Aftertherst250hours
Every500hours/Yearly
(whichevercomes
rst)thereafter.
(Every250hours/Yearlyif
usingMobil115W50)
Note:UseonlyExmarkPartNo.109-4180for
Summeruseabove32°F(0°C)orP/N1-523541for
Winterusebelow32°F(0°C)(RefertoTransmission
sectioninSpecicationsforlterspecications).
1.Stopengine,waitforallmovingpartstostop,and
removekeyorsparkplugwire(s).Engageparking
brake.
2.Placeacatchpanunderthehydro.
3.Carefullycleanareaaroundlter.Itisimportant
thatnodirtorcontaminationenterhydraulic
system.
4.Unscrewltertoremoveandallowoiltodrain
fromreservoir.
Important:Beforereinstallingnewlter,ll
itwithExmarkPremiumHydrooilandapply
athincoatofoilonthesurfaceoftherubber
seal.
Turnlterclockwiseuntilrubbersealcontactsthe
lteradapter,thentightenthelteranadditional
2/3to3/4turn.
5.FillreservoirasstatedinCheckHydraulicOil
Level.
ExmarkPremiumHydroOilisrecommended.
Refertothechartforanacceptablealternative:
HydroOil
ServiceInterval
ExmarkPremiumHydro
Oil(Preferred)
Afterrst250hours
*Every500hours/Yearly
thereafter
Mobil115W50Afterrst250hours
*Every250hours/Yearly
thereafter
*Mayneedmoreoftenundersevereconditions.
6.Loosenlter1/2turnandallowasmallamount
ofoiltoleakfromtheoillter(thisallowsairto
bepurgedfromtheoillterandsupplyhosefrom
thehydraulicreservoir).Turnlterclockwise
untilrubbersealcontactsthelteradapter.Then
tightenthelteranadditional2/3to3/4turn.
7.Raisetherearofmachineupandsupportwith
jackstands(orequivalentsupport)justhigh
enoughtoallowdrivewheelstoturnfreely.
CAUTION
Raisingthemowerforserviceormaintenance
relyingsolelyonmechanicalorhydraulic
jackscouldbedangerous.Themechanicalor
hydraulicjacksmaynotbeenoughsupport
ormaymalfunctionallowingtheunittofall,
whichcouldcauseinjury.
DoNotrelysolelyonmechanicalorhydraulic
jacksforsupport.Useadequatejackstands
orequivalentsupport.
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