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FADAL VMC 3020 - User Manual

FADAL VMC 3020
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SIEMENS CONTROL
Operator Manual
Fadal
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Summary

Safety Information

Siemens Manual Safety Notices

Key safety guidelines and warnings for machine operation, ensuring user and equipment protection.

Electrostatically Sensitive Modules (ESD)

Guidelines for handling sensitive electronic components to prevent damage from static discharge.

General Safety Warnings

Comprehensive list of safety precautions for operation, maintenance, and work area environment.

Machine Setup and Initialization

Power On and Pre-startup Checks

Procedures for powering on the machine and performing essential pre-operation checks.

Finding Machine Reference

Steps to establish the machine's home or reference position, crucial for accurate operation.

Operator Interface and Controls

Pendant Layout and Hard Keys

Overview of the pendant control panel, including button functions and layout for machine interaction.

Machine Control Panel Keypad Hard Keys

Detailed description of the hard keys on the machine's main control panel and their functions.

Operating Modes

Manual Data Automatic

How to operate the machine using manual data input in automatic mode.

Jog Modes of Operation

Explanation of different jogging methods for precise axis control and positioning.

Incremental Jog

Using MPG or JOG keys for precise incremental axis movement.

Jog and Rapid Jog

Methods for moving the tool quickly or incrementally using jog and rapid jog controls.

Tool Handling

Manually Loading;Unloading Tools

Procedure for manually inserting and removing tool holders from the spindle.

Loading Tools from ATC

Process for loading tools into the spindle from the Automatic Tool Changer.

Spindle Operation

Establishing Spindle RPM

Setting the spindle speed and direction for operation.

Spindle Start and Stop

Manual control of spindle rotation using dedicated buttons.

Coordinate Systems

Machine vs. Work Coordinate System

Understanding the difference and relationship between Machine Coordinate System (MCS) and Work Coordinate System (WCS).

Offset Definitions

Base Offset

Defining the machine's home position relative to Machine Zero.

Zero Offset

Setting fixture offsets (e.g., ZO1-ZO8) for workpiece referencing.

Tool Offset

Defining offsets for tool length, diameter, and wear.

Setting Workpiece Offsets

Using the Measure Workpiece Soft Key

Procedure to set base and zero offsets using measurement functions like edge, corner, or hole.

Setting Tool Offsets

Using the Measure Tool Soft Key

Methods for setting tool length and diameter offsets using manual or automatic probe measurements.

Using the Zero Offset Soft Key

Manually setting base and zero offsets via the dedicated soft key interface.

Using the Tool Soft Key

Accessing and editing the tool list for managing tool offsets and parameters.

Setting Tool Length Offset

Manually setting the length of a tool using a gauge block or reference.

Tool Diameter Input

Entering tool diameter values into the tool list for accurate machining.

Tool Wear Table

Adjusting tool length or diameter by incremental wear values.

Parameters and Coolant

R Parameter Table

Displays user-defined R parameters that can be activated by the program.

Coolant Control

Using buttons to turn flood and mist coolant on/off.

Program Management

Create a New Program

Steps to create a new CNC program for automatic execution.

Editing an Existing Program

Procedure for modifying existing CNC programs.

Choosing a Program to Run in Auto

Selecting and activating a program for automatic operation.

Auto, Running a Program

Executing the active program in automatic mode.

Mid-tape (Program) Start

Starting program execution from any block within the code.

Power Management

Power Off Procedure

Safe steps to turn off the machine's power supply without loss of memory.

Emergency Stop

Clearing an Emergency Stop

Procedure to reset and resume operation after an emergency stop activation.

Tool Changer Operation

Bucket Up-Bucket Down

Moving the tool changer bucket up or down.

Move Arm Forward

Activating the tool changer arm to move forward.

Move Arm Backwards

Activating the tool changer arm to move backwards.

Summary

Safety Information

Siemens Manual Safety Notices

Key safety guidelines and warnings for machine operation, ensuring user and equipment protection.

Electrostatically Sensitive Modules (ESD)

Guidelines for handling sensitive electronic components to prevent damage from static discharge.

General Safety Warnings

Comprehensive list of safety precautions for operation, maintenance, and work area environment.

Machine Setup and Initialization

Power On and Pre-startup Checks

Procedures for powering on the machine and performing essential pre-operation checks.

Finding Machine Reference

Steps to establish the machine's home or reference position, crucial for accurate operation.

Operator Interface and Controls

Pendant Layout and Hard Keys

Overview of the pendant control panel, including button functions and layout for machine interaction.

Machine Control Panel Keypad Hard Keys

Detailed description of the hard keys on the machine's main control panel and their functions.

Operating Modes

Manual Data Automatic

How to operate the machine using manual data input in automatic mode.

Jog Modes of Operation

Explanation of different jogging methods for precise axis control and positioning.

Incremental Jog

Using MPG or JOG keys for precise incremental axis movement.

Jog and Rapid Jog

Methods for moving the tool quickly or incrementally using jog and rapid jog controls.

Tool Handling

Manually Loading;Unloading Tools

Procedure for manually inserting and removing tool holders from the spindle.

Loading Tools from ATC

Process for loading tools into the spindle from the Automatic Tool Changer.

Spindle Operation

Establishing Spindle RPM

Setting the spindle speed and direction for operation.

Spindle Start and Stop

Manual control of spindle rotation using dedicated buttons.

Coordinate Systems

Machine vs. Work Coordinate System

Understanding the difference and relationship between Machine Coordinate System (MCS) and Work Coordinate System (WCS).

Offset Definitions

Base Offset

Defining the machine's home position relative to Machine Zero.

Zero Offset

Setting fixture offsets (e.g., ZO1-ZO8) for workpiece referencing.

Tool Offset

Defining offsets for tool length, diameter, and wear.

Setting Workpiece Offsets

Using the Measure Workpiece Soft Key

Procedure to set base and zero offsets using measurement functions like edge, corner, or hole.

Setting Tool Offsets

Using the Measure Tool Soft Key

Methods for setting tool length and diameter offsets using manual or automatic probe measurements.

Using the Zero Offset Soft Key

Manually setting base and zero offsets via the dedicated soft key interface.

Using the Tool Soft Key

Accessing and editing the tool list for managing tool offsets and parameters.

Setting Tool Length Offset

Manually setting the length of a tool using a gauge block or reference.

Tool Diameter Input

Entering tool diameter values into the tool list for accurate machining.

Tool Wear Table

Adjusting tool length or diameter by incremental wear values.

Parameters and Coolant

R Parameter Table

Displays user-defined R parameters that can be activated by the program.

Coolant Control

Using buttons to turn flood and mist coolant on/off.

Program Management

Create a New Program

Steps to create a new CNC program for automatic execution.

Editing an Existing Program

Procedure for modifying existing CNC programs.

Choosing a Program to Run in Auto

Selecting and activating a program for automatic operation.

Auto, Running a Program

Executing the active program in automatic mode.

Mid-tape (Program) Start

Starting program execution from any block within the code.

Power Management

Power Off Procedure

Safe steps to turn off the machine's power supply without loss of memory.

Emergency Stop

Clearing an Emergency Stop

Procedure to reset and resume operation after an emergency stop activation.

Tool Changer Operation

Bucket Up-Bucket Down

Moving the tool changer bucket up or down.

Move Arm Forward

Activating the tool changer arm to move forward.

Move Arm Backwards

Activating the tool changer arm to move backwards.

FADAL VMC 3020 Specifications

General IconGeneral
Controller TypeCNC
Axis Configuration3-axis
Tool Capacity21 tools
Programmable Feed Rate0.1-400 IPM
ControlFadal CNC 88HS
DisplayCRT or LCD
Resolution0.0001 inch
Axis Control3-Axis Simultaneous

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