FLYGT 3202 - Table of Contents

Table of Contents
Introduction and Safety..................................................................................................................3
Introduction..................................................................................................................................3
Safety.............................................................................................................................................3
Safety terminology and symbols........................................................................................... 3
Environmental safety...............................................................................................................4
User safety................................................................................................................................ 5
Ex-approved products............................................................................................................ 6
Product warranty......................................................................................................................7
Transportation and Storage.......................................................................................................... 8
Inspect the delivery.....................................................................................................................8
Inspect the package................................................................................................................8
Inspect the unit........................................................................................................................ 8
Transportation guidelines.......................................................................................................... 8
Lifting.........................................................................................................................................8
Temperature ranges for transportation, handling and storage............................................ 9
Storage guidelines...................................................................................................................... 9
Product Description......................................................................................................................11
Pump design..............................................................................................................................11
Monitoring equipment............................................................................................................. 13
The data plate............................................................................................................................13
Approvals................................................................................................................................... 15
Product denomination..............................................................................................................16
Installation......................................................................................................................................18
Install the pump.........................................................................................................................18
Install with P-installation....................................................................................................... 18
Install with S-installation....................................................................................................... 20
Install with T/Z-installation....................................................................................................20
Make the electrical connections..............................................................................................22
Prepare the SUBCAB
™
cables..............................................................................................23
Connect the motor cable to the pump...............................................................................24
Connect the motor cable to the starter and monitoring equipment..............................25
Cable charts........................................................................................................................... 26
Sensor-connection................................................................................................................ 32
Check the impeller rotation..................................................................................................... 37
Operation.......................................................................................................................................39
Estimate zinc anode replacement intervals........................................................................... 39
Start the pump...........................................................................................................................40
Maintenance..................................................................................................................................41
Torque values............................................................................................................................ 41
Change the coolant.................................................................................................................. 42
Empty the coolant................................................................................................................. 42
Fill with coolant......................................................................................................................44
Service the pump...................................................................................................................... 45
Inspection...............................................................................................................................45
Major overhaul.......................................................................................................................46
Table of Contents
Flygt 3202 Installation, Operation, and Maintenance Manual 1