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FLYGT 3202 Service Manual

FLYGT 3202
72 pages
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Installation, Operation,
and Maintenance Manual
Flygt 3202

Questions and Answers:

FLYGT 3202 Specifications

General IconGeneral
TypeSubmersible pump
Model3202
MaterialCast iron
Impeller TypeVortex
Maximum submersion depth20 m
Discharge connectionFlange
Voltage400 V
Frequency50 Hz
Speed2900 rpm
Supply voltage380-415 V, 50 Hz / 220-240 V, 50 Hz / 380-415 V, 60 Hz / 220-240 V, 60 Hz

Summary

Flygt 3202 Installation, Operation, and Maintenance Manual

Introduction and Safety

General Safety Precautions and Warnings

Provides essential safety warnings, cautions, and notices for operating and handling the pump.

Ex-Approved Products: Handling and Compliance

Covers personnel and product handling requirements for Ex-approved units and compliance guidelines.

Product Description

Pump Design and Intended Use

Describes the submersible pump design and its intended applications, including warnings.

Product Approvals for Hazardous Locations

Details European (EN) and IEC approvals for hazardous locations, including approval plates.

Installation

General Installation Precautions and Warnings

Covers essential safety warnings and general requirements before installing the pump.

Making Electrical Connections

Covers general precautions, requirements, and cable specifications for electrical connections.

Earthing and SUBCAB Cable Preparation

Explains proper earthing procedures and how to prepare SUBCAB cables with functional ground.

Connecting the Motor Cable to the Pump

Details the process of connecting the motor cable to the pump, including terminal board connections.

Connecting Motor Cable to Starter and Monitoring Equipment

Guides on connecting the motor cable to the starter and monitoring equipment.

Checking the Impeller Rotation Direction

Instructions on how to verify the correct impeller rotation direction after installation.

Operation

Operational Precautions and Safety Warnings

Outlines critical precautions and warnings for operating the pump safely.

Safe Pump Starting Procedure

Details the steps and safety checks required before starting the pump.

Maintenance

General Maintenance Precautions and Safety

Covers safety precautions, earth continuity checks, and general maintenance guidelines.

Troubleshooting Service in Case of Alarm

Provides guidance on actions to take for specific alarms like FLS10, thermistor, or overload protection.

Troubleshooting

Troubleshooting: Pump Does Not Start

Diagnoses causes and provides remedies when the pump fails to start.

Troubleshooting: Motor Protection Trips

Identifies reasons why the motor protection trips and offers solutions.

Troubleshooting: Low or No Water Delivery

Addresses issues causing the pump to deliver insufficient or no water.

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