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FRC TotalControl 200 User Manual

FRC TotalControl 200
32 pages
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TCA200 Rev171031
1
PRESSURE GOVERNOR,
ENGINE MONITORING, AND
MASTER PRESSURE DISPLAY
MODEL TCA200
Document Number:
XE-TCA2PM-R0A
FIRE RESEARCH CORPORATION
www.reresearch.com
26 Southern Blvd., Nesconset, NY 11767
TEL 631.724.8888 FAX 631.360.9727 TOLL FREE 1.800.645.0074
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FRC TotalControl 200 Specifications

General IconGeneral
Resolution1600 x 900
Response Time5 ms
PortsVGA, DVI
Aspect Ratio16:9
Brightness250 cd/m²
Contrast Ratio1000:1
Weight3.5 kg
Screen Size20 inches
Viewing Angle170°/160°

Summary

TCA200 Introduction

Governor Overview and Modes

Provides a general description of the governor's functions, modes, and displays.

Key Governor Features

Lists the key operational and functional characteristics of the governor.

TCA200 Specifications

Control Module Specifications

Details power supply, current draw, physical dimensions, and measurement units.

LED Bar Graph Operating Ranges

Specifies the operating ranges for engine oil, coolant, transmission, and battery voltage.

Pressure Sensor Specifications

Outlines model numbers, pressure ranges, proof pressure, and output voltage.

TCA200 General Description

System and Component Overview

Lists the main parts of the pressure governor system including the control module and sensors.

Pressure Sensor and Buzzer Functionality

Explains the role of pressure sensors and the activation of the audible alarm buzzer.

TCA200 Wiring and High Idle

High Idle Function Activation

Explains how to activate and use the high idle feature.

System Cable Connections

Describes connector types and wiring for system integration.

TCA200 Controls and Indicators

Display Panel Functions

Describes the Pump Discharge, Pump Intake, and Message displays.

Mode and Setting Buttons

Details the MODE, IDLE, PRESET, and INC/DEC buttons.

Indicator LED Functions

Explains the function of RPM, PRESSURE, VOLTS, TRANS, ENG, OIL LEDs.

TCA200 Control Interface Details

Information and Alarm Controls

Details the MENU, SILENCE, and STOP ENGINE/CHECK ENGINE buttons.

Operational Status Indicators

Describes the RPM Display and THROTTLE READY LED.

TCA200 Installation Guide

Control Module Mounting and Wiring

Provides steps for mounting the control module and connecting cables.

TCA200 Pressure Sensor Installation

Pressure Sensor Mounting and Connection

Details how to install the intake and discharge pressure sensors.

TCA200 System Operation Basics

Control Button Operations

Explains how to use INC/DEC, MODE, MENU, SILENCE, and PRESET buttons.

TCA200 Pressure Mode Operation

Managing Discharge Valves in Pressure Mode

Explains valve operation in pressure mode.

Operating from Pressurized Water Supply

Describes intake valve operation from a pressurized source.

TCA200 Water Supply Handling

Handling Running Away From Water Conditions

Describes governor response to low water and running away from water.

Managing Low and No Water Supply

Details governor response to low and no water supply.

TCA200 RPM Mode Operation

RPM Mode Functionality and Safety

Explains how to operate the governor in RPM mode, including pressure limits.

TCA200 Operating Mode Transitions

Switching Between Pressure and RPM Modes

Explains how to switch between pressure and RPM modes.

Managing High Discharge Pressure at Idle

Describes managing high discharge pressure when the engine is at idle.

TCA200 Detailed Information Access

Viewing System Operational Data

Describes how to access and view detailed operational data.

TCA200 Advanced Operation Settings

Preset Setting Configuration and Adjustment

Instructions for setting and changing pre-programmed pressure or RPM values.

High Idle Setting Configuration

Details how to activate and adjust the high idle setting.

TCA200 Programming Functions

Software Revision and Date Programming

Covers viewing revision numbers, manufacturing dates, and setting current date.

TCA200 Programming Time and Fault Codes

Time Setting and Fault Code Retrieval

Details how to set the current time and retrieve fault codes.

TCA200 Calibration Procedures

Calibration Program Access and Password Entry

Explains how to enter the calibration password and access programs.

TCA200 Pressure Sensor Calibration

Pressure Sensor Self-Calibration Process

Details the self-calibration process for pressure sensors C1 and C2.

TCA200 Wiring Diagrams and Pinouts

12-Pin and 8-Pin Connector Pin Assignments

Details the pin assignments for the 12-pin and 8-pin connectors.

TCA200 Interface Wiring Diagrams

Overall Control Module Interface Wiring

Shows the overall interface wiring for the control module.

TCA200 Pressure Sensor Wiring

Pressure Sensor Cable Connection Details

Specifics on connecting the pressure sensor cable.

TCA200 Diagnostic Connector Information

Common OEM Diagnostic Connector Types

Describes common OEM diagnostic connectors.

TCA200 DDEC III ECU Wiring

DDEC III Engine Control Unit Connections

Details DDEC III ECU connections.

TCA200 DDEC IV-VI Series ECU Wiring

DDEC IV, V, and VI Series ECU Connections

Details DDEC IV, V, and VI series ECU connections.

TCA200 High Idle Wiring Schematic

High Idle Wiring Schematic Diagram

Provides the wiring schematic for the high idle function.

TCA200 Flyback Diode Information

Flyback Diode Application and Purpose

Explains the purpose and installation of flyback diodes with inductive loads.

TCA200 Safety and Responsibility

Personal Responsibility Code and Guidelines

Outlines user responsibilities for safe operation and equipment maintenance.