Freestyle 80 - Maintenance; Safety Precautions Before Maintenance; Cleaning Procedures

#LEANOUTCAP
#APGASKET
Condensate
drain line
Part number 550-142-850/0716
103
FreeStyle
®
WALL MOUNT GAS-FIRED WATER BOILER — Boiler Manual
33 Maintenance
Figure 131#ONDENSATETRAPCLEANING
Clean condensate trap
1. See Figure 131.
2. Disconnect top cleanout cap nut that secures the trap body to
the boiler condensate connection.
3. Remove the cleanout cap.
4. #HECKFORANYSEDIMENTANDCLEANOUTIFNECESSARY
5. Re-assemble gasket and clean out cap.
6. &ILLTRAPWITHFRESHWATERBYPOURINGINTOTHECONDENSATEDRAIN
LINE-AKESURETHETRAPLINEISUNOBSTRUCTEDANDmOWSFREELY
7. Reattach the trap to the boiler condensate drain outlet. Check
FORSECURECONNECTION
Inspect and clean ignition electrode
Wait until heat exchanger/boiler is cooled down
BEFOREPROCEEDING&AILURETODOSOCANCAUSESEVERE
injury.
1. Disconnect the ground wire and ignition cable connected to
THEELECTRODE)GNITIONWIREPULLSOUTOFBACKOFCONTROLMODULE
Remove the ignitor wire by pulling on the connector, not the wire.
Figure 132)NSPECTINGIGNITIONELECTRODE
Disconnect power
Electrical shock hazard — Discon-
nect all electrical power to the boiler
BEFOREATTEMPTINGMAINTENANCEPRO-
cedures. Failure to complete could
result in severe personal injury, death
or substantial property damage.
Jacket side panels are now
removeable for servicing
4HEBOILERSRIGHTANDLEFTSIDEJACKETPANELS
are removeable, and can be removed by re-
moving the screws onthe top and bottom
OFEACHPANEL
Re-install boiler jacket door
after startup or servicing
 2EINSTALLBOILER JACKETDOOR AFTER START
up or servicing. The boiler jacket door
MUSTBESECURELYFASTENEDTOTHEBOILERTO
PREVENTBOILERFROMDRAWINGAIRFROMIN-
side the boiler room. This is particularly
IMPORTANTIFTHEBOILERISLOCATEDINTHE
same room as other appliances.
Failure to keep the jacket door securely
SEALEDANDFASTENEDCOULDRESULTINSEVERE
personal injury or death.
Start-up and check/out
Removing and reinstalling components
CANCHANGE BOILER BEHAVIOR!FTERANY
maintenance procedure, you must prove
the boiler is operating correctly. To do
SOFOLLOWTHE COMPLETEPROCEDUREFOR
boiler and system start-up, beginning on
page 67
Failure to comply could result in severe
personal injury, death or substantial
property damage.