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Freestyle 80 User Manual

Freestyle 80
128 pages
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* Low Lead Content
Part number 550-142-850/0716
This manual must only be used by a qualified heating installer/service technician. Failure to comply could result in
severe personal injury, death or substantial property damage.
7HENCALLINGORWRITINGABOUTTHEBOILER0LEASEHAVEsBOILERMODELNUMBERFROMTHEBOILERRATINGLABEL
Available in Combi or Heating Only models
* CSA - Low Lead Content only applies to the Combi model
Quick Start
Guide
Pages 3 & 4
FreeStyle
®
Wall Mount Gas-Fired
Condensing Boilers
Combi & Heat Only Models
80/120/155
Boiler Manual
s)NSTALLATION
s3TARTUP
s-AINTENANCE
s0ARTS

Table of Contents

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Freestyle 80 Specifications

General IconGeneral
BrandFreestyle
Model80
CategoryBoiler
LanguageEnglish

Summary

Quick Start Guide

System Start Procedures

Basic steps to power on and initiate the boiler operation.

Prepare Boiler Location

Installation Codes and Checklist

Essential codes and items to verify before installation.

Flooring Requirements

Requirements and restrictions regarding the boiler's floor installation.

Residential Garage Installation

Specific considerations for installing the boiler in a garage.

Boiler Room Air Openings

Requirements for combustion and ventilation air openings.

Vent and Air Piping Guidelines

General guidelines for installing the boiler's vent and air piping system.

Convert Boiler to Propane

Propane Operation Overview

Procedures and considerations for operating the boiler on propane fuel.

Prepare Boiler for Propane Conversion

Steps to prepare the boiler for conversion to propane gas.

Gas Piping and Sizing

Natural Gas Piping Sizing

Sizing guidelines for natural gas supply lines to the boiler.

Propane Gas Piping Sizing

Sizing guidelines for propane gas supply lines and tanks.

Venting and Air Piping

Common Vent System Removal

Steps for safely removing a boiler from a shared venting system.

Existing Vent System Verification

Procedure to verify the integrity and suitability of an existing vent system.

Existing Vent Test Procedure

Method for testing the functionality of an existing vent system.

Vent and Air Pipe Sizing

Specifies acceptable vent and air pipe sizes by model and termination.

Install Water Piping

Domestic Water Piping (Combi Boiler)

Installation requirements for domestic water piping in Combi models.

General Piping Information

General guidelines and considerations for water piping installations.

System and Zone Pipe Sizing

Guidance on sizing pipes for heating systems and zones.

System Water Piping Methods

Different methods for connecting system water piping to the boiler.

Primary/Secondary System Piping

System Water Piping Methods

Methods for installing primary and secondary system piping.

Expansion Tank Location and Installation

Recommended location and installation of expansion tanks.

Diaphragm- or Bladder-Type Tank

Specifics on installing diaphragm or bladder-type expansion tanks.

Install Condensate Line

Condensate Trap Assembly

Instructions for assembling and preparing the condensate trap.

Condensate Drain System

Guidelines for installing and maintaining the condensate drain system.

Field Wiring and Diagrams

Central Heating and Combi Boiler Wiring

Wiring instructions for central heating and Combi boiler configurations.

Outdoor Sensor and Indirect Tank Aquastat Wiring

Installation of outdoor sensors and indirect tank aquastats.

Boiler Wiring Diagrams

Schematics and ladder diagrams for various boiler models and configurations.

Controls and Operation

Control Panel Overview

Introduction to the boiler's control panel and operational modes.

Boiler Operation Modes

Detailed explanation of central heating, DHW, and boiler-without-power modes.

Ignition and Shutdown Procedures

Steps for starting, stopping, and the ignition sequence.

Adjustments and Settings

How to adjust heating, DHW, and other operational parameters.

DHW Settings (Combi Only)

Specific settings and parameters for domestic hot water in Combi models.

High Altitude and Circulator Adjustments

Adjustments for high altitude operation and circulator functions.

Startup and Final Checks

Final Checks Before Boiler Lighting

Essential checks to perform before attempting to start the boiler.

Test Mode Operation

Procedure for operating the boiler in test mode for checks.

Propane Conversion Verification

Verifying the conversion to propane gas after startup.

Flame and Combustion Adjustment

Using instruments to check and adjust flame and combustion.

Startup Verification Checklist

Final checklist to ensure proper installation and startup.

Troubleshooting

Pre-Troubleshooting Checks

Initial checks and verifications before troubleshooting.

Error Codes and Lockouts

Understanding and resolving boiler error codes and lockout conditions.

Installer and Inquiry Modes

Using installer and inquiry modes for diagnostics and settings.

Maintenance

Safety Precautions Before Maintenance

Essential safety steps to follow before performing maintenance.

Cleaning Procedures

Steps for cleaning the condensate trap, electrode, burner, and heat exchanger.

Heat Exchanger Circuit Cleaning

Procedures for cleaning the internal heat exchanger water circuit.

Replacement Parts

Part Number Identification

How to identify and order correct replacement part numbers.

Part Diagrams and Lists

Visual diagrams and lists of available replacement parts.

Dimensions and Connections

FS-80/120 Model Dimensions and Connections

Physical dimensions and connection diagrams for FS-80/120 models.

FS-155 Model Dimensions and Connections

Physical dimensions and connection diagrams for FS-155 models.

Installation and Service Certificate

Boiler Start-Up Data Recording

Section for recording boiler startup parameters and test results.

Installer Completion Certificate

Certificate to be filled out by the installer upon completion.

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