Freestyle 80 - Final Checks Before Boiler Lighting; Test Mode Operation

Final checks before lighting the boiler
❏
/PENANYONOFFVALVESBETWEENBOILERANDTHESYSTEMS
❏
6ERIFYTHATTHEREARENOLEAKSOFTHEGASSYSTEM
❏
6ERIFY THAT THEBOILERAND SYSTEM AREFULL OF WATERAND ALL
SYSTEMCOMPONENTSARECORRECTLYSETFOROPERATION
❏
6ERIFYTHATCONDENSATETRAPDRAINLINEISlLLEDWITHWATER
❏
6ERIFYTHATTHEREARENOLEAKSINTHESYSTEM$(7PIPING
connections or boiler.
❏
6ERIFYELECTRICALCONNECTIONSARECORRECTANDSECURELYATTACHED
❏
)NSPECTVENTPIPINGANDAIRPIPINGFORSIGNSOFDETERIORATION
FROMCORROSIONPHYSICALDAMAGEORSAGGING6ERIFYAIRPIP-
ing and vent piping are intact and correctly installed per this
manual.
❏
Read the instructions to adjust and set up the FreeStyle
®
control.
❏
6ERIFYTHATTHEBOILERMODELISSETCORRECTLYINTHEFreeStyle
®
control, and that it displays correctly.
To start the boiler
4HE COMBUSTION FOR THIS BOILER HAS BEEN
CHECKEDADJUSTEDANDPRESETATTHEFACTORY
FOROPERATIONFOR.ATURAL'AS
Having checked:
s That the boiler has been installed in accordance with
these instructions.
s 4HEINTEGRITYOFTHEmUESYSTEMANDTHEmUESEALS
s 4HEINTEGRITYOFTHEBOILERCOMBUSTIONCIRCUITANDTHE
relevant seals.
1. !PPLYPOWERTOTHEBOILER
2. Follow the Operating Instructions, Figure 96, page 71.
Test Mode Operation
0ROCEEDTOPUTTHEBOILERINTOOPERATIONASFOLLOWS
1. To operate the boiler in test mode, press the CH “-” and
“+”KEYSTOGETHERFORSECONDS3EEBELOWTOACTIVATETHE
“4%34” mode.
2. The boiler lights at the maximum heating 100% rate dis-
played on the LCD display.
Figure 95 #ONTROLIN4EST-ODE
3. The high fire (large) flame symbol will be displayed once the
boiler has lit.
4. Use DHW “-” button to drop firing rate to low fire.
5. To exit the “4%34” mode, press the CH keys (Items 3 and
4 Figure 74, page 60TOGETHERFORSECONDS ORLEAVETHE
BOILERTOAUTOMATICALLYSWITCHOFFAFTERMINUTESORSTOP-
ping DHW flow.
6. This TEST procedure is used to check/adjust combustion
CO and CO
2
PERSPECIFICATIONS Figure 98, page 73 and
Figure 101, page 74.
If boiler does not start correctly
1. #HECK FOR LOOSE CONNECTIONS BLOWN FUSE OR IS BOILER .OT
plugged in?
2. !REEXTERNALLIMIT CONTROLSIF USED OPEN )SBOILER WATER
temperature above 200°F?
3. !RETHERMOSTATSSETBELOWROOMTEMPERATURE
4. Is gas turned on at meter and boiler?
5. Is incoming gas pressure less than the minimum values given
on page 16?
6. !REFreeStyle®CONTROLSETTINGSCORRECTFORTHEAPPLICATION
7. )FNONEOFTHEABOVECORRECTSTHEPROBLEMREFERTO4ROUBLE-
shooting, beginning on page 81.
❏ Check system and boiler
❏#HECKWATERPIPING
1. #HECKSYSTEMPIPINGFORLEAKS)FFOUNDSHUTDOWNBOILERAND
REPAIRIMMEDIATELY3EE7!2.).'ONpage 67 regarding
FAILURETOREPAIRLEAKS
2. 6ENTANYREMAININGAIRFROMSYSTEMUSINGMANUALVENTS!IR
INTHESYSTEMWILLINTERFEREWITHCIRCULATIONANDCAUSEHEAT
distribution problems and noise.
❏#HECKVENTPIPINGANDAIRPIPING
1. #HECKFORGASTIGHTSEALATEVERYCONNECTIONANDSEAMOFAIR
piping and vent piping.
Venting system must be sealed gas-tight to prevent
flue gas spillage and carbon monoxide emissions
which will result in severe personal injury or death.
❏#HECKGASPIPING
1. #HECKAROUNDTHEBOILERANDINSIDETHEBOILERJACKETFORGAS
ODORFOLLOWINGTHEINSTRUCTIONSIN“Warning”on page 48OF
this manual.
IF YOUDISCOVEREVIDENCE OFANYGASLEAKSHUT
down the boiler at once. Find the leak source
with bubble test and repair immediately. Do
not start boiler again until corrected. Failure
to comply could result in severe personal in-
jury, death or substantial property damage.
Part number 550-142-850/0716
70
FreeStyle
®
WALL MOUNT GAS-FIRED WATER BOILER — Boiler Manual
28 (continued)
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