Freestyle 80 - Install Condensate Line; Condensate Trap Assembly; Condensate Drain System

Figure 54 #ONDENSATETRAPASSEMBLY
Figure 55 #ONDENSATETRAPCONNECTION
Figure 56 &ILLINGTHECONDENSATETRAPASSEMBLY
Part number 550-142-850/0716
47
FreeStyle
®
WALL MOUNT GAS-FIRED WATER BOILER — Boiler Manual
Prepare condensate trap assembly
4HISBOILER ISEQUIPPEDWITHAN INTERNALAIRTRAPTODRAIN OFFCON-
densate.
1. RemovETHECONDENSATETRAPKITFROMTHEACCESSORIESBAG
2. See Figures 54, 55 and 56. The figures below shows the installa-
TIONOFTHECONDENSATETRAPCONNECTIONS
3. Install the inspection coupling
A and gasket as shown. Finger
tighten securely.
4. 3LIDETHECLAMPFROMTHECONDENSATETRAPKITONTOTHEmEXIBLE
drain tube (item
B), See Figure 55. Push the flexible tube (item B)
approximately 1-3/4” (Figure 55ONTOTHEENDOFTHETUBEBOTTOM
OFBOILERASSHOWNINFigure 54.
19 Install condensate line
Condensate drain system
1. )NSTALLCONDENSATEDRAINBYCONNECTINGTUBINGOR06#
PIPETOTHEmEXIBLEDRAINLINE2UNTHEDRAINTUBING
ORPIPINGTOAmOORDRAINORCONDENSATEPUMP
. The
flexible drain line will fit in a ¾” PVC coupling. Run
MINIMUMv06#FORTHEPIPINGTODRAINORCONDENSATE
pump.
Use materials approved by the authority having
JURISDICTION)NTHEABSENCEOFOTHERAUTHORITY
06#AND#06#PIPEMUSTCOMPLYWITH!34-
D1785, F441 or D2665. Cement and primer
MUSTCOMPLYWITH!34-$OR&
2. 3ELECTACONDENSATEPUMPIFUSEDTHATISAPPROVEDFOR
USEWITHCONDENSINGBOILERS AND FURNACES4HEPUMP
should have an overflow switch to prevent property
DAMAGEFROMCONDENSATESPILLAGE4HEPUMPSHOULDHAVE
AMINIMUMCAPACITYOF'0(FORTHEFreeStyle® 80,
'0(FORTHEFreeStyle®OR'0(FORTHEFree-
Style® 155.
3. When sizing condensate pumps, make sure to include
THETOTALLOADOFALLAPPLIANCESCONNECTEDTOIT
The condensate line must remain unob-
STRUCTEDALLOWINGFREEmOWOFCONDENSATE)F
CONDENSATEISALLOWEDTOFREEZEINTHELINEOR
IFTHELINEISOBSTRUCTEDINANYOTHERMANOR
CONDENSATECANEXITFROMTHEBOILERTEERESULT-
ing in potential water damage to property.
 #ONDENSATE FROMTHE BOILER WILL BESLIGHTLY
ACIDICTYPICALLYWITHAP(FROMTO
Install a neutralizing filter when draining into
METALPIPEANDIFREQUIREDBYLOCALCODES3EE
2EPLACEMENTPARTSSECTIONATTHEENDOFTHIS
MANUALFORTHE7ILLIAMSON4HERMOmOKIT
5. Fill the air-trap with approximately 1/2 quart (0.5
LITERSOFWATERANDCONNECTTHECONDENSATEDRAINTUBE
to the condensate drain system
The condensate trap must be in place during all op-
ERATION-AKESURETHETRAPISSECURELYATTACHEDTOTHE
condensate outlet and that the condensate discharge
line is in good condition and installed per this man-
ual. Failure to comply could result in severe per-
sonal injury, death or substantial property damage.