Freestyle 80 - Page 78

Part number 550-142-850/0716
78
FreeStyle
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WALL MOUNT GAS-FIRED WATER BOILER — Boiler Manual
31 Annual startup(continued)
The boiler should be inspected and started
ANNUALLYAT THE BEGINNING OFTHE HEATING
season, only by a qualified service technician.
)NADDITIONTHE MAINTENANCEAND CARE OF
the boiler designated in Figure 102, page 76
ANDEXPLAINEDONTHEFOLLOWINGPAGESMUST
BEPERFORMEDTOASSUREMAXIMUMBOILEREF-
ficiency and reliability. Failure to service and
maintain the boiler and system could result
INEQUIPMENTFAILURE
 %LECTRICALSHOCK HAZARD 4URN OFF POWER
TOTHEBOILERBEFOREANYSERVICEOPERATIONON
the boiler except as noted otherwise in this
INSTRUCTIONMANUAL&AILURETOTURNOFFELEC-
trical power could result in electrical shock,
causing severe personal injury or death.
Address reported problems
1. )NSPECTANYPROBLEMSREPORTEDBYOWNERANDCORRECTBEFORE
proceeding.
Inspect boiler area
1. 6ERIFYTHATBOILERAREAISFREE OFANYCOMBUSTIBLEMATERIALS
gasoline and other flammable vapors and liquids.
2. 6ERIFYTHATAIRINTAKEAREAISFREEOFANYOFTHECONTAMINANTS
listed on page 8OFTHISMANUAL)FANYOFTHESEAREPRESENTIN
THEBOILERINTAKEAIRVICINITYTHEYMUSTBEREMOVED)FTHEY
cannot be removed, reinstall the air and vent lines per this
manual.
Inspect boiler exterior
1. The boiler door, panels and aesthetic parts can be cleaned
WITHASOFTDAMPCLOTHPOSSIBLYSOAKEDINSOAPYWATER$O
not use any abrasive detergents and solvents.
Inspect boiler interior
1. 2EMOVEJACKETDOORANDINSPECTINTERIOROFBOILER
2. 6ACUUM ANYSEDIMENT FROMTHEINSIDE OF THE BOILER AND
components. Remove any obstructions.
 $O NOT USE SOLVENTS TOCLEAN ANYOFTHE BOILER
components. The components could be damaged,
RESULTINGINUNRELIABLEORUNSAFEOPERATION
Check all piping for leaks
ELIMINATEALLSYSTEMORBOILERLEAKS#ONTINUALFRESH
MAKEUPWATERWILLREDUCEBOILER LIFE-INERALS
can build up in the heat exchanger, reducing heat
TRANSFEROVERHEATINGHEATEXCHANGERANDCAUSING
HEATEXCHANGERFAILURE ,EAKINGWATER MAYALSO
cause severe property damage.
1. )NSPECTALLWATERANDGASPIPINGANDVERIFYTOBELEAKFREE
2. ,OOKFORSIGNSOFLEAKINGLINESINTHESYSTEMANDINTHEBOILER
ANDCORRECTANYPROBLEMSFOUND
3. #HECKGASLINEFORLEAKSSEE page 71FORGASSAFETYINFORMATION
Check ignition wiring
1. #HECKIGNITIONCABLEELECTRICALRESISTANCE!GOODCABLEWILL
HAVERESISTANCEBETWEENANDOHMS2EPLACEIFNOT
acceptable.
2. )NSPECTBOILERGROUNDWIREFROMHEATEXCHANGERACCESSCOVER
to ground terminal screw.
3. 6ERIFYALLWIRINGISINGOODCONDITIONANDSECURELYATTACHED
4. #HECKGROUNDCONTINUITYOFWIRINGUSINGCONTINUITYMETER
5. 2EPLACEGROUNDWIRESIFRESULTSARENOTSATISFACTORY
Check all boiler wiring
1. Inspect all boiler wiring, making sure wires are in good condi-
tion and securely attached.
2. 6ERIFYTHATALLCONNECTORSARESECURELYINSERTED
Check control settings
1. Use the FreeStyle® control display to navigate through all
SETTINGS!DJUSTSETTINGSIFNECESSARY
2. #HECKSETTINGSOFEXTERNALLIMITCONTROLSIFANYANDADJUST
IFNECESSARY!DJUSTASNEEDEDTOACCOMMODATETHESYSTEM
design.
Perform startup and checks
1. 3TART BOILERANDPERFORMCHECKSANDTESTSSPECIlEDINTHIS
manual.
2. 6ERIFYCOLDlLLPRESSUREISCORRECTANDTHATOPERATINGPRESSURE
DOESNOTGOTOOHIGH!DJUSTWATERPRESSUREANDEXPANSION
tank charge pressure as necessary.
3. Complete the check-out procedure on page 75.
Check burner flame
The boiler contains ceramic fiber materials. Use
care when handling these materials per instructions
on page 77OFTHISMANUAL&AILURETOCOMPLYCOULD
result in severe personal injury.
1. Inspect flame through observation window.
2. )FmAMEISUNSATISFACTORYATEITHERHIGHlREORLOWlRECHECK
COMBUSTIONVALUES)FCOMBUSTIONISPROPERLYADJUSTEDTURN
Figure 103 /BSERVATIONWINDOW