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Froling
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TX 200
Froling TX 200 User Manual
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Operating Instructions
Wood chip boiler TX 200-250
Translation of the original German operating instructions for the operator
Read and follow the instructions and safety information!
Technical changes, typographical errors and omissions reserved!
B1060217_en | Edition 14/02/2017
Froling GesmbH | A-4710 Grieskirchen, Industriestraße 12 | www.froeling.com
2
Table of Contents
Operating Instructions
1
Table of Contents
2
General Product Overview, TX
5
Product Overview, TX
5
Hazard Levels of Warnings
8
Safety
8
Pictograms Used
9
General Safety Information
10
Permitted Uses
11
The Clean Air Act 1993 and Smoke Control Areas
11
Permitted Fuels
12
Wood Chips
12
Wood Pellets
12
Changing the Fuel
12
Non-Permitted Fuels
13
Protective Equipment for Operating Staff
13
Qualification of Operating Staff
13
Design Information
14
General Information for Installation Room (Boiler Room)
14
Installation and Approval of the Heating System
14
Requirements for Central Heating Water
15
Notes for Using Pressure Maintenance Systems
16
Return Lift
17
Chimney Connection/Chimney System
18
Use with Storage Tank
18
Safety Devices
19
Residual Risks
20
Emergency Procedure
21
Fire in the System
21
Overheating of the System
21
Smell of Flue Gas
21
Operating the System
22
Operating the System Assembly and Initial Startup
22
Filling/Refilling the Store with Fuel
23
Loading of Fuel for a Partially Emptied Store with Rotary Agitator
23
Loading Wood Chips in an Empty Store (Not under Pressure)
23
Blowing in Fuel for a Partially Emptied Store with Rotary Agitator
24
Blowing in Pellets for a Store with Pellet Screw
24
Blowing in Fuel for an Empty Store with Rotary Agitator
25
Heating up the Boiler
26
Regulating the Boiler
26
Switching off the Boiler
26
Switching on the Boiler
26
Switching on the Power Supply
26
Switching off the Power Supply
27
Boiler Servicing
28
General Information on Servicing
28
Inspection
30
Checking the System Pressure
30
Checking the Thermal Discharge Safety Device
30
Checking the Safety Valve
30
Checking the Geared Motors
30
Inspection and Cleaning
30
Cleaning
31
Emptying the Combustion Chamber Ash Container
31
Emptying the Heat Exchanger Ash Container
33
Cleaning the Combustion Space and Combustion Chamber
35
Periodic Inspection and Cleaning
38
Before Starting Inspection and Cleaning Work
39
Periodic Inspection and Cleaning (Approx. 1,000 Hrs)
39
Cleaning the Ash from the Heat Exchanger
40
Cleaning the Heat Exchanger
41
Cleaning the Broadband Probe
42
Cleaning the Flue Gas Temperature Sensor
42
Cleaning the Flue Gas Recirculation (AGR) (Optional)
43
Cleaning the Area below the Step Grate
44
Checking the Draught Controller Flap
45
Periodic Inspection and Cleaning (~3000)
45
Checking the Seal on the Doors
46
Cleaning the Fireclay Elements
46
Cleaning the Combustion Air Fan
47
Cleaning the Induced Draught Fan
48
Checking the Heat Exchanger Ash Removal Drive
48
Checking the Combustion Chamber Overpressure Sensor
49
Checking the Underpressure Controller
49
Emissions Measurement by Chimney Sweep or Regulatory Body
50
Measurement at Nominal Load
50
Measurement at Partial Load (if Necessary)
50
Maintenance Agreement / Customer Service
51
Replacement Parts
51
Disposal Information
52
Disposal of System Components
52
Disposal of the Ash
52
Behaviour of System after a Power Failure
53
Excessive Temperature
53
General Fault with Power Supply
53
Troubleshooting
53
Acknowledging a Fault Message
54
Appendix
55
Appendix Addresses
55
Faults with Fault Message
54
Procedure for Fault Messages
54
Address of Manufacturer
55
Address of the Installer
55
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Froling TX 200 Specifications
General
Type
Pellet boiler
Nominal heat output
200 kW
Efficiency
92%
Fuel
Wood pellets
Output range
60-200 kW
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