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KD 7000
Fronius KD 7000 User Manual
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FRONIUS INTERNATIONAL GMBH
Froniusplatz 1, A-4600 Wels, Austria
Tel: +43 (0)7242 241-0, Fax: +43 (0)7242 241-3940
E-Mail: sales@fronius.com
www.fronius.com
www.fronius.com/addresses
Under http://www.fronius.com/addresses you will find all addresses
of our Sales & service partners and Locations
59
Table of Contents
Table of Contents
5
Safety Rules
7
General
18
Device Concept
18
Application Areas
18
Warning Notices on the Device
19
Application
20
General
20
Configuration 1: Unalloyed/High-Alloy Steels (Push/Internal)
20
Configuration 2: Unalloyed/High-Alloy Steels (Push VR 1530/External)
21
Configuration 3: Aluminium (Pull/Internal)
22
Configuration 4: Aluminium (Pull/External)
23
Controls, Connections and Mechanical Components
24
TIG-KD Connection Box
26
Setting Wire Speed Externally
29
TIG-KD Connection Box Wiring Diagram
30
Minimum Start-Up Requirements" Wiring Diagram
31
Analogue Signals
31
Digital Signals
31
KD 7000 Wiring Diagram
32
Supply Voltages
33
Digital Input Signals (Signals from Robot)
34
Signal Level
34
Ground
34
Start KD
34
Arc on (Command Arc On)
34
Gas on (Command Gas On)
34
Touch Sensing
35
Wire Retract On/Off (WR On/Off)
35
Job Recall (Job Mode)
35
Reserve 4, Reserve 5
36
Emergency Stop
36
Wire Retract
36
Robot Wire-Pulsing (Wire Pulse Robot)
37
Analogue Input Signals (Signals from Robot)
38
General
38
Wire Speed ("VD Command Value" or "VD1")
38
Specifying Power Source Set Value for Standard Welding
38
Specifying Power Source Set Value for Pulsed-Arc Welding
38
Digital Output Signals (Signals to Robot)
40
General
40
Pulssynch HIGH
40
Common Signal (Signal Common)
40
Current Flow Signal (Signal Current Flow)
40
HF on Signal (Signal HF On)
40
Gas on Signal (Signal Gas On)
40
Alarm Signal
41
Reserve Signal
41
Signal KD Ready
41
Main Current Signal
42
Start-Up
43
Safety
43
Proper Use
43
Setup Regulations
43
Mains Connection
43
Connecting the VR 1530 KD Wire Drive
43
Connecting the TIG-KD Manual Torch
44
Connecting the Wirefeed for TIG Robot Torches
44
Connecting Robacta Drive KD Wire Drive
44
Inserting/Replacing Feed Rollers
44
Inserting the Wirespool
45
Inserting the Basket-Type Spool
46
Feeding in the Welding Wire
46
Adjusting the Brake
47
Design of the Brake
48
Troubleshooting
49
Care, Maintenance and Disposal
50
General
50
Care and Maintenance
50
Disposal
50
Technical Data
51
Spare Parts List: KD 7000
52
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Fronius KD 7000 Specifications
General
Brand
Fronius
Model
KD 7000
Category
Wire Feeders
Language
English
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