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Fronius VR 5000 Remote User Manual

Fronius VR 5000 Remote
56 pages
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Fronius prints on elemental chlorine free paper (ECF) sourced from certified sustainable forests (FSC).
/ Perfect Charging / Perfect Welding / Solar Energy
42,0426,0292,EN 003-29042020
VR 5000 Remote
[
Operating Instructions
Wire-feed unit
EN

Table of Contents

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Fronius VR 5000 Remote Specifications

General IconGeneral
BrandFronius
ModelVR 5000 Remote
CategoryWire Feeders
LanguageEnglish

Summary

Safety Rules

Explanation of Safety Notices

Defines the meaning of danger, warning, caution, and note symbols used in the manual.

General Safety Principles

Outlines requirements for personnel, instructions, and general safety practices.

Mains Connection Safety

Details safety precautions related to the mains power connection.

Personal Protection & Hazard Warnings

Covers personal protective equipment and risks from sparks, fumes, electrical hazards.

General Information

Device Concept

Describes the VR 5000 Remote wirefeeder and its design features.

Application Areas

Lists the industries and applications where the wirefeeder is used.

Device Warning Notices

Warning Notices on the Device

Highlights the presence and importance of warning notices and safety symbols on the wirefeeder.

Description of Warning Notices

Explains the meaning of various hazard symbols and warnings related to electrical shock and fumes.

Wirefeeder Options

Available Accessories

Lists optional control panels and kits for enhancing the VR 5000 Remote wirefeeder.

Connections and Components

Front View Connections

Identifies connections and controls on the front of the VR 5000 Remote wirefeeder.

Rear View Connections

Identifies connections and controls on the rear of the VR 5000 Remote wirefeeder.

Side View Components

Details functional components like wire threading button and program selector.

Underside Feature

Describes the swivel pin socket for mounting the wirefeeder.

Start-up Procedures

Placing Wirefeeder on Power Source

Instructions for securely mounting the wirefeeder onto the power source.

Fitting Hosepack Strain-Relief

Details on attaching the strain-relief device for the hosepack.

Connecting Welding Torch

Step-by-step guide for connecting the MIG/MAG welding torch.

Inserting Feed Rollers

Instructions for safely inserting or replacing the wire feed rollers.

Wire Spool and Electrode Handling

Inserting Wire Spool

Instructions for safely inserting a standard wire spool onto the holder.

Basket-Type Spool Installation

Guidance on correctly fitting and securing basket-type spools.

Feeding Wire Electrode

Procedures for feeding the wire electrode through the drive system safely.

Control Panel Operation (Synergic)

Synergic Control Panel Overview

Introduces the Synergic control panel and its splitting into A and B.

Synergic A Control Panel Functions

Details functions of buttons and dials on the Synergic A control panel.

Synergic B Control Panel Functions

Explains material, wire diameter, and gas selection buttons on Synergic B.

Accessing Setup Menu

Provides steps to access and navigate the Setup menu for parameter adjustment.

Control Panel Operation (Pulse)

Pulse Control Panel Overview

Introduces the Pulse control panel and its splitting into A and B.

Pulse A Control Panel Functions

Details functions like arc length correction, voltage, and pulse/dynamic correction.

Pulse B Control Panel Functions

Explains material, wire diameter, and gas selection buttons on Pulse B.

Troubleshooting

General Troubleshooting Notes

General advice on safety and device readiness after malfunction.

Safety During Troubleshooting

Warnings about electrical shock and ground conductor issues during troubleshooting.

Fault Diagnosis and Error Description

Guidance on reporting errors and contacting service for unresolved issues.

Power Source Malfunctions

Lists causes and remedies for issues like no power or no welding current.

Care, Maintenance, and Disposal

General Maintenance

Highlights the minimum care required for long-term system usability.

Safety During Maintenance

Emphasizes safety precautions like unplugging and checking for charged components.

Start-up Checks and Cleaning

Outlines checks before start-up and cleaning procedures every 6 months.

Technical Data

VR 5000 Remote Specifications

Lists key technical specifications like voltage, current, dimensions, and weight.

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