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Frymaster 45 Series User Manual

Frymaster 45 Series
86 pages
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Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633 NOVEMBER 2003
*8195665*
45 Series Gas Fryers
Service & Parts Manual

Table of Contents

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Frymaster 45 Series Specifications

General IconGeneral
Model45 Series
Heating MethodGas
Filtration SystemOptional
Frypot MaterialStainless steel
ConstructionStainless Steel
Gas TypeNatural Gas or Propane
Frypot Capacity45 lbs
Voltage120V
Capacity45 lbs
Oil Capacity45-50 lbs (20.4-22.7 kg)
Dimensions36" x 24" x 24"

Summary

CHAPTER 1: Service Procedures

Functional Description

Overview of fryer operation, gas flow, and ignition system.

Accessing Fryers for Servicing

Procedures for safely moving and accessing fryers for maintenance.

Checking Burner Manifold Gas Pressure

Steps to measure and verify gas pressure for proper burner function.

Adjusting the Pilot Flame

Instructions for setting the pilot flame length and position.

Cleaning the Gas Valve Vent Tube

Procedure to clear obstructions from the gas valve vent tube.

Adjusting Burner Ceramic Target Spacing and Alignment

How to adjust burner targets for optimal flame distribution.

Calibrating the Thermostat Control

Steps to ensure the thermostat accurately controls fryer temperature.

Replacing Fryer Components

Detailed instructions for replacing various internal fryer parts.

Troubleshooting and Problem Isolation

Identifying and diagnosing common fryer issues and malfunctions.

Troubleshooting the 24VAC Circuit

Guide for diagnosing 24VAC circuit issues.

Troubleshooting the Gas Valve

Specific steps for diagnosing and fixing gas valve problems.

Troubleshooting the Thermostat

Procedure for diagnosing thermostat failures and calibration.

Troubleshooting the Temperature Probe

Steps to diagnose issues with the temperature sensing probe.

Wiring Diagrams

Schematics illustrating the electrical connections of the fryer systems.

CHAPTER 2: Parts List

Accessories

List of optional attachments and add-ons for the fryers.

Basket Lift Assemblies and Component Parts

General section for basket lift system components.

Bell Crank Basket Lift

Diagram and parts list specific to the Bell Crank basket lift.

Modular Basket Lift

Diagram and parts list specific to the Modular basket lift.

Burner Assembly Component Parts

List of parts for the gas burner assembly.

Cabinet Assemblies and Component Parts

Parts for fryer and filter cabinets, including configuration variants.

Filter Magic II Add-On Cabinet Components

Components for the Filter Magic II add-on cabinet.

Casters, Legs, and Associated Hardware

Components for mobility and stability of the fryer.

Component Shield and Filter Box Assemblies and Component Parts

Parts for electrical component enclosures and filter housings.

Control Panel Assemblies, Flue Caps, Top Caps, and Related Items

Components for the main user interface and control area.

Controller Assemblies (Thermostat Controllers)

Various types of temperature control units.

Controller Assemblies (Other than Thermostat Controllers)

Various types of digital and timer control units.

Door Assembly

Parts for the fryer access door.

Drain and Filtration System Components

Parts for the oil drainage and filtering mechanisms.

Filter Magic II Filter Pan Assemblies

Components for the filter system's collection pan.

Frypot Assemblies and Component Parts

Parts related to the main cooking vessel.

Oil Return Plumbing and Handle Assemblies

Parts for the oil circulation and handling systems.

Power Shower Assembly

Components for the cleaning spray system.

Temperature Probe, Thermostats, and Related Components

Parts for temperature sensing and control.

Wiring Connectors, Pin Terminals, and Power Cords

Various connectors, terminals, and power cords.

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