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G-WEIKE LF1390 - User Manual

G-WEIKE LF1390
75 pages
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Table of Contents

Questions and Answers

Summary

Preface

Chapter 1 Safety Instructions and Precautions

1.1 Overview

General guidance on reading the manual and safety measures.

1.2 Machine Safety Standards

Compliance with relevant safety standards for laser processing equipment.

1.3 Safety Identification

Explanation of warning symbols and their meanings for user safety.

1.4 Security Management Warning

Guidelines for safety management, including personnel training and designated areas.

1.5 Laser Safety Notice

Hazards of laser radiation to human body (eyes, skin) and precautions.

1.6 Eyes and Skin Protection

Requirements for wearing protective glasses and clothing during operation.

1.7 Fire and High Temperature Protection

Precautions against fire hazards, use of fire extinguishers, and handling hot components.

1.8 Electric Safety

Warnings regarding electric shock and safe practices with electrical components.

1.9 Machine Protective Measures

Essential protective measures and environmental considerations for machine operation.

1.10 Common Sense of Operator

Basic operational knowledge and safety practices for machine operators.

Chapter 2 Introduction

2.1 Products Features

Key features and advantages of the laser cutting machine.

2.2 Main Purpose and Application Scope

Primary uses and industries where the machine is applied.

2.3 Use Environmental Conditions

Required environmental conditions for optimal machine operation and safety.

2.4 The Impact on the Environment and Energy

Considerations regarding environmental impact and energy usage of the machine.

2.5 Products Construction and Working Principle

Overview of the machine's structure, components, and operational principles.

2.5.1 Overall Structure and Its Working Principle, Working Characteristic

Detailed explanation of the machine's overall structure and working principles.

2.5.2 Main Component or Functional Unit of the Structure, Function and Working Principle

Breakdown of major components and their functions and working principles.

2.6 Function, Structure and Working Principle, Working Characteristic of the Auxiliary Device

Explanation of auxiliary devices' functions, structure, and working principles.

2.6.1 Gas Path System

Description of the gas supply system and its components for cutting.

2.6.2 Water System

Details of the water cooling system for laser and cutting head.

Chapter 3 Transportation, Shipment and Storage

3.1 Machine Tool Transportation

Guidelines for safely transporting the machine tool, including required equipment.

3.2 Delivery Check

Procedures for checking the machine upon delivery, including opening the case and verifying contents.

3.2.1 Attentions of Open the Wooden Case

Precautions to take when opening the wooden case to avoid equipment damage.

3.2.2 Check the Content

Steps to verify if the received products match the order and are free from transit damage.

3.3 Installation Environment Requirement, Method and Matters Need Attention

Requirements for the installation environment and general considerations.

3.3.1 Ground Requirements

Specifications for the ground surface where the machine will be installed.

3.3.2 Environmental Requirements

Detailed environmental conditions including temperature, air quality, and ventilation.

3.3.3 Vibration Requirement

Factors affecting cutting quality due to vibrations from surrounding equipment.

3.3.4 The User of the Measures Should Be Taken

Actions and precautions for the user during installation and setup.

3.3.5 Package

Description of how the machine and accessories are packed.

3.3.6 Attention

General attention points regarding transportation and handling.

Chapter 4 Installation and Connection of Laser Cutting Machine

Installation Steps Summarize

A summary of the steps involved in installing and connecting the laser cutting machine.

4.1 Electrical Gas Connections

Guidelines for connecting electrical power and gas supply lines.

4.2 The Connection of the Water Cooling Machine

Detailed instructions for connecting the water cooling machine, including pressure and temperature settings.

4.3 Debugging Install of Fiber Laser Machine

Steps for debugging and installing the fiber laser machine.

4.4 Fiber Special Cutting Head

Installation and components of the fiber special cutting head.

4.4.1 Fixing of Cutting Head

Procedure for fixing the cutting head onto the machine.

4.4.2 Height Controller Connection

Steps for connecting the height controller to the cutting head.

4.4.3 Installation of Ceramic Part & Nozzles

Instructions for installing the ceramic part and nozzles into the cutting head.

4.4.4 Piping

Details on piping connections for the cutting head system.

4.5 The Connection of the Gas

Connecting the gas supply to the cutting head.

4.6 Air Filter Installation

Procedure for installing the air filter.

4.7 Installation Debugging Methods and Relevant Specification

Methods and specifications for installation debugging.

Chapter 5 Testing and Operation of the Machine

5.1 Summarize and Operation Guide

General overview and step-by-step guide for operating the machine.

5.2 RAYCUS Optical Fiber Signal Line Connection Method

Instructions for connecting the optical fiber signal lines.

5.3 Adjusting Laser Head Height and Turn on the Software

Procedures for adjusting laser head height and activating the control software.

5.3.1 Standardization

Steps for standardizing and calibrating the laser head.

5.3.2 Control Software Operation Process

Workflow for operating the control software, from data preparation to output.

5.4 Regulating Gas Pressure

Process for regulating the gas pressure for cutting.

5.5 Adjust Nozzle Light

Method for adjusting the laser beam position relative to the nozzle.

5.6 Nozzle Function and Central Adjustment

Understanding nozzle function and performing central adjustment.

5.6.1 Nozzle Function and Adjustment

Explanation of nozzle function and its adjustment methods.

5.6.1.2 Laser and Nozzle Adjustment

Detailed steps for aligning the laser with the nozzle.

5.6.1.3 Nozzles Influence on the Cutting Quality and the Selection of Nozzle Aperture Nozzle

How nozzle choice impacts cutting quality and aperture selection.

5.6.2 Adjusting Laser Beam Focus

Methods for adjusting the laser beam focus for optimal cutting.

5.6.2.1 Method to Find Focus Position

Techniques for finding the correct laser focus position.

5.6.2.2 Relationship Illustration of Focus Position and Cutting Material and Cutting Section

How focus position affects cutting different materials and sections.

5.6.3 Set Distance Between Nozzle and Work Piece

Adjusting the distance between the nozzle and the workpiece.

5.7 Laser Cutting Process Principle

Explanation of the fundamental principles behind laser cutting.

5.7.1 Laser Cutting Principle

Detailed explanation of how laser cutting works.

5.7.1.1 Main Mode of Laser Cutting

Description of primary laser cutting modes like fusion and oxygen cutting.

5.7.1.2 The Feature of Laser Cutting

Characteristics and advantages of laser cutting compared to other methods.

5.7.2 The Choice of Laser Cutting Gas and Pressure

Guidance on selecting appropriate laser cutting gas and pressure.

5.7.3 The Influence of Laser Cutting Power in Cutting Quality

How laser power affects cutting quality and parameters.

5.8 Note for Use Main Machine, Chiller, Laser Power Supply

Important notes for operating the main machine, chiller, and power supply.

5.8.1 Electric Safety Precautions

Critical safety measures related to electrical components and connections.

5.8.2 Operational Matters Needing Attention

Key operational precautions and safety practices for operators.

5.8.3 Note on the Use of Temperature in Spring and Winter

Specific temperature considerations for operating in different seasons.

5.9 After Installation and Debugging Acceptance Test Program, Method and Judgment

Procedures for acceptance testing after installation and debugging.

5.10 The Machine Shutdown Procedure

Step-by-step instructions for safely shutting down the machine.

Chapter 6 Maintain and Trouble Shooting

6.1 Summarize

Overview of daily maintenance and equipment care procedures.

6.1.1 General Rule

General principles and considerations for machine lubrication and maintenance.

6.2 The Peripheral Equipment Daily Maintenance and Maintenance

Routine maintenance for peripheral equipment like water chillers.

6.2.1 Waterway Maintenance

Critical maintenance procedures for the water cooling system to ensure performance.

6.2.2 Laser Source and Laser Head Module Maintenance

Maintenance guidelines for the laser source and laser head modules.

6.3 Optical System Inspection and Cleaning

Procedures for inspecting and cleaning the optical system components.

6.3.1 Something Should Pay Attention

Important precautions when handling and cleaning optical lenses.

6.3.2 Dismantle, Installation or Replacement the Method of Optical Lenses

Methods for dismantling, installing, or replacing optical lenses.

6.3.3 The Steps of Cleaning Lenses

Detailed steps for cleaning different types of lenses.

6.3.4 Storage of Optical Lenses

Proper storage methods for optical lenses to maintain quality.

6.4 Air Filter Maintenance

Procedures for maintaining and cleaning the air filter system.

6.5 Machinery Lubrication

Lubrication procedures for gears, racks, and linear slide rails.

6.5.1 Lubrication of Gear and Rack

Specific methods for lubricating gears and racks.

6.5.2 Linear Slide Rail Lubrication

Instructions for lubricating linear slide rails.

6.6 Maintenance When You Stop Use the Machine During Long-Time

Maintenance steps for long-term machine storage.

6.7 Storage Conditions, Storage Period and Matters Needing Attention

Guidelines for storing the machine tool, including environmental conditions.

6.8 Quick-Wear Parts List

A list of common wear parts for the machine.

6.9 Waste Treatment

Procedures for handling and disposing of waste materials from the machine.

Chapter 7 Laser Metal Cutting Machine Warranty

General

General terms and conditions of the warranty.

Postscript

Summary

Preface

Chapter 1 Safety Instructions and Precautions

1.1 Overview

General guidance on reading the manual and safety measures.

1.2 Machine Safety Standards

Compliance with relevant safety standards for laser processing equipment.

1.3 Safety Identification

Explanation of warning symbols and their meanings for user safety.

1.4 Security Management Warning

Guidelines for safety management, including personnel training and designated areas.

1.5 Laser Safety Notice

Hazards of laser radiation to human body (eyes, skin) and precautions.

1.6 Eyes and Skin Protection

Requirements for wearing protective glasses and clothing during operation.

1.7 Fire and High Temperature Protection

Precautions against fire hazards, use of fire extinguishers, and handling hot components.

1.8 Electric Safety

Warnings regarding electric shock and safe practices with electrical components.

1.9 Machine Protective Measures

Essential protective measures and environmental considerations for machine operation.

1.10 Common Sense of Operator

Basic operational knowledge and safety practices for machine operators.

Chapter 2 Introduction

2.1 Products Features

Key features and advantages of the laser cutting machine.

2.2 Main Purpose and Application Scope

Primary uses and industries where the machine is applied.

2.3 Use Environmental Conditions

Required environmental conditions for optimal machine operation and safety.

2.4 The Impact on the Environment and Energy

Considerations regarding environmental impact and energy usage of the machine.

2.5 Products Construction and Working Principle

Overview of the machine's structure, components, and operational principles.

2.5.1 Overall Structure and Its Working Principle, Working Characteristic

Detailed explanation of the machine's overall structure and working principles.

2.5.2 Main Component or Functional Unit of the Structure, Function and Working Principle

Breakdown of major components and their functions and working principles.

2.6 Function, Structure and Working Principle, Working Characteristic of the Auxiliary Device

Explanation of auxiliary devices' functions, structure, and working principles.

2.6.1 Gas Path System

Description of the gas supply system and its components for cutting.

2.6.2 Water System

Details of the water cooling system for laser and cutting head.

Chapter 3 Transportation, Shipment and Storage

3.1 Machine Tool Transportation

Guidelines for safely transporting the machine tool, including required equipment.

3.2 Delivery Check

Procedures for checking the machine upon delivery, including opening the case and verifying contents.

3.2.1 Attentions of Open the Wooden Case

Precautions to take when opening the wooden case to avoid equipment damage.

3.2.2 Check the Content

Steps to verify if the received products match the order and are free from transit damage.

3.3 Installation Environment Requirement, Method and Matters Need Attention

Requirements for the installation environment and general considerations.

3.3.1 Ground Requirements

Specifications for the ground surface where the machine will be installed.

3.3.2 Environmental Requirements

Detailed environmental conditions including temperature, air quality, and ventilation.

3.3.3 Vibration Requirement

Factors affecting cutting quality due to vibrations from surrounding equipment.

3.3.4 The User of the Measures Should Be Taken

Actions and precautions for the user during installation and setup.

3.3.5 Package

Description of how the machine and accessories are packed.

3.3.6 Attention

General attention points regarding transportation and handling.

Chapter 4 Installation and Connection of Laser Cutting Machine

Installation Steps Summarize

A summary of the steps involved in installing and connecting the laser cutting machine.

4.1 Electrical Gas Connections

Guidelines for connecting electrical power and gas supply lines.

4.2 The Connection of the Water Cooling Machine

Detailed instructions for connecting the water cooling machine, including pressure and temperature settings.

4.3 Debugging Install of Fiber Laser Machine

Steps for debugging and installing the fiber laser machine.

4.4 Fiber Special Cutting Head

Installation and components of the fiber special cutting head.

4.4.1 Fixing of Cutting Head

Procedure for fixing the cutting head onto the machine.

4.4.2 Height Controller Connection

Steps for connecting the height controller to the cutting head.

4.4.3 Installation of Ceramic Part & Nozzles

Instructions for installing the ceramic part and nozzles into the cutting head.

4.4.4 Piping

Details on piping connections for the cutting head system.

4.5 The Connection of the Gas

Connecting the gas supply to the cutting head.

4.6 Air Filter Installation

Procedure for installing the air filter.

4.7 Installation Debugging Methods and Relevant Specification

Methods and specifications for installation debugging.

Chapter 5 Testing and Operation of the Machine

5.1 Summarize and Operation Guide

General overview and step-by-step guide for operating the machine.

5.2 RAYCUS Optical Fiber Signal Line Connection Method

Instructions for connecting the optical fiber signal lines.

5.3 Adjusting Laser Head Height and Turn on the Software

Procedures for adjusting laser head height and activating the control software.

5.3.1 Standardization

Steps for standardizing and calibrating the laser head.

5.3.2 Control Software Operation Process

Workflow for operating the control software, from data preparation to output.

5.4 Regulating Gas Pressure

Process for regulating the gas pressure for cutting.

5.5 Adjust Nozzle Light

Method for adjusting the laser beam position relative to the nozzle.

5.6 Nozzle Function and Central Adjustment

Understanding nozzle function and performing central adjustment.

5.6.1 Nozzle Function and Adjustment

Explanation of nozzle function and its adjustment methods.

5.6.1.2 Laser and Nozzle Adjustment

Detailed steps for aligning the laser with the nozzle.

5.6.1.3 Nozzles Influence on the Cutting Quality and the Selection of Nozzle Aperture Nozzle

How nozzle choice impacts cutting quality and aperture selection.

5.6.2 Adjusting Laser Beam Focus

Methods for adjusting the laser beam focus for optimal cutting.

5.6.2.1 Method to Find Focus Position

Techniques for finding the correct laser focus position.

5.6.2.2 Relationship Illustration of Focus Position and Cutting Material and Cutting Section

How focus position affects cutting different materials and sections.

5.6.3 Set Distance Between Nozzle and Work Piece

Adjusting the distance between the nozzle and the workpiece.

5.7 Laser Cutting Process Principle

Explanation of the fundamental principles behind laser cutting.

5.7.1 Laser Cutting Principle

Detailed explanation of how laser cutting works.

5.7.1.1 Main Mode of Laser Cutting

Description of primary laser cutting modes like fusion and oxygen cutting.

5.7.1.2 The Feature of Laser Cutting

Characteristics and advantages of laser cutting compared to other methods.

5.7.2 The Choice of Laser Cutting Gas and Pressure

Guidance on selecting appropriate laser cutting gas and pressure.

5.7.3 The Influence of Laser Cutting Power in Cutting Quality

How laser power affects cutting quality and parameters.

5.8 Note for Use Main Machine, Chiller, Laser Power Supply

Important notes for operating the main machine, chiller, and power supply.

5.8.1 Electric Safety Precautions

Critical safety measures related to electrical components and connections.

5.8.2 Operational Matters Needing Attention

Key operational precautions and safety practices for operators.

5.8.3 Note on the Use of Temperature in Spring and Winter

Specific temperature considerations for operating in different seasons.

5.9 After Installation and Debugging Acceptance Test Program, Method and Judgment

Procedures for acceptance testing after installation and debugging.

5.10 The Machine Shutdown Procedure

Step-by-step instructions for safely shutting down the machine.

Chapter 6 Maintain and Trouble Shooting

6.1 Summarize

Overview of daily maintenance and equipment care procedures.

6.1.1 General Rule

General principles and considerations for machine lubrication and maintenance.

6.2 The Peripheral Equipment Daily Maintenance and Maintenance

Routine maintenance for peripheral equipment like water chillers.

6.2.1 Waterway Maintenance

Critical maintenance procedures for the water cooling system to ensure performance.

6.2.2 Laser Source and Laser Head Module Maintenance

Maintenance guidelines for the laser source and laser head modules.

6.3 Optical System Inspection and Cleaning

Procedures for inspecting and cleaning the optical system components.

6.3.1 Something Should Pay Attention

Important precautions when handling and cleaning optical lenses.

6.3.2 Dismantle, Installation or Replacement the Method of Optical Lenses

Methods for dismantling, installing, or replacing optical lenses.

6.3.3 The Steps of Cleaning Lenses

Detailed steps for cleaning different types of lenses.

6.3.4 Storage of Optical Lenses

Proper storage methods for optical lenses to maintain quality.

6.4 Air Filter Maintenance

Procedures for maintaining and cleaning the air filter system.

6.5 Machinery Lubrication

Lubrication procedures for gears, racks, and linear slide rails.

6.5.1 Lubrication of Gear and Rack

Specific methods for lubricating gears and racks.

6.5.2 Linear Slide Rail Lubrication

Instructions for lubricating linear slide rails.

6.6 Maintenance When You Stop Use the Machine During Long-Time

Maintenance steps for long-term machine storage.

6.7 Storage Conditions, Storage Period and Matters Needing Attention

Guidelines for storing the machine tool, including environmental conditions.

6.8 Quick-Wear Parts List

A list of common wear parts for the machine.

6.9 Waste Treatment

Procedures for handling and disposing of waste materials from the machine.

Chapter 7 Laser Metal Cutting Machine Warranty

General

General terms and conditions of the warranty.

Postscript

G-WEIKE LF1390 Specifications

General IconGeneral
ModelLF1390
TypeLaser Cutter
Max Speed1000mm/s
Cooling MethodWater Cooling
Repeatability±0.05mm
Operating Temperature0 - 45°C
Driving SystemStepper Motor
Working Area1300mm x 900mm
Laser TypeCO2 laser tube
Control SystemRuida
Software CompatibilityCorelDraw, AutoCAD
Power SupplyAC 220V±10%, 50/60Hz
Operating Humidity5 - 95% (non-condensing)
Graphic Format SupportedAI, BMP, PLT, DST, DXF
Auxiliary EquipmentExhaust Fan
Laser Power100W, 130W, 150W (optional)

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