GAS GAS MC-E 5 - Brake System; Hand Brake Lever Checks and Adjustments

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13 SERVICE WORK ON THE CHASSIS

58

M01695-10

–

Check that screw

1

is firmly seated.

Guideline

Screw, fixed grip M4 5 Nm (3.7 lbf ft)

Loctite

®

243™

Diamond

A

must be located at the top.

Table of Contents

Default Chapter4
- Table of Contents4
1 Means of Representation6
- Symbols Used6
- Formats Used6
2 Safety Advice 27
- Use Definition - Intended Use7
- Misuse7
- Notes/Warnings7
- Grades of Risks7
- Tampering Warning7
- Safe Operation8
- Fall or Accident8
- Protective Clothing9
- Work on Vehicle, Motor, and Rechargeable Lithium-Ion Battery9
- Environment9
- Owner's Manual9
- Fire Hazard10
3 Important Notes 311
- Manufacturer Warranty, Implied Warranty11
- Fuel, Auxiliary Substances11
- Spare Parts, Accessories11
- Service11
- Figures11
- Customer Service11
- Power Supply12
- Operation at Low Temperatures12
4 View of Vehicle 413
- View of Vehicle, Front Left (Example)13
- View of Vehicle, Rear Right (Example)14
5 Serial Numbers 515
- Vehicle Identification Number15
- Type Label15
- Motor Number15
- Fork Part Number15
- Shock Absorber Article Number16
- Battery Identification Number16
6 Controls 617
- Hand Brake Lever17
- Throttle Grip17
- On/Off Button17
- Magnetic Switch on Handlebar17
- Magnetic Switch under the Seat18
- Foot Brake Lever18
- Plug-In Stand18
- Diagnostics Connector19
7 Multifunctional Element20
- Ride Mode Button20
- Ride Mode Display21
- Malfunction Indicator Lamp21
- Charging Level Indicator21
- Power Reduction22
8 Preparing for Use 823
- Advice on Preparing for First Use23
9 Riding Instructions 925
- Checks and Maintenance Measures When Preparing for Use25
- Starting the Vehicle25
- Starting off26
- Applying the Brakes26
- Recuperation27
- Stop, Park27
- Transporting28
10 Service Schedule 1029
- Additional Information29
- Required Work29
- Recommended Work30
11 Suspension Setting 1131
- Checking the Basic Chassis Setting with the Rider's Weight31
- Air Suspension XACT 523531
- Compression Damping of the Shock Absorber32
- Adjusting the Low-Speed Compression Damping of the Shock Absorber32
- Adjusting the High-Speed Compression Damping of the Shock Absorber32
- Adjusting the Rebound Damping of the Shock Absorber33
- Measuring the Dimension of the Rear Wheel Unloaded34
- Checking the Static Sag of the Shock Absorber34
- Checking the Riding Sag of the Shock Absorber35
- Adjusting the Spring Preload of the Shock Absorber35
- Adjusting the Riding Sag36
- Checking the Basic Setting of the Fork37
- Adjusting the Fork Air Pressure37
- Adjusting the Rebound Damping of the Fork38
- Handlebar Position39
- Adjusting the Handlebar Position39
12 Seat Height40
- Seat Height Adjustment Options40
- Adjusting the Seat Height on the Shock Absorber40
- Adjusting the Seat Height on the Fork41
- Adjusting the Seat Height on the Frame42
13 Service Work on the Chassis44
- Raising the Motorcycle with a Lift Stand44
- Removing the Motorcycle from the Lift Stand44
- Bleeding the Fork Legs44
- Cleaning the Dust Boots of the Fork Legs45
- Removing the Fork Protector45
- Installing the Fork Protector46
- Removing the Fork Legs46
- Installing the Fork Legs46
- Removing the Lower Triple Clamp47
- Installing the Lower Triple Clamp48
- Checking the Steering Head Bearing Play50
- Adjusting the Steering Head Bearing Play51
- Lubricating the Steering Head Bearing51
- Removing the Start Number Plate51
- Installing the Start Number Plate52
- Removing Front Fender52
- Installing Front Fender52
- Removing the Shock Absorber53
- Installing the Shock Absorber53
- Removing the Seat54
- Mounting the Seat54
- Checking the Chain for Dirt54
- Cleaning the Chain55
- Checking the Chain Tension55
- Adjusting the Chain Tension56
- Checking the Chain, Rear Sprocket, Motor Sprocket, and Chain Guide57
- Adjusting the Chain Guide59
- Checking the Frame59
- Checking the Link Fork59
- Checking the Rubber Grip59
14 Brake System 1461
- Checking Play of Handbrake Lever61
- Adjusting the Play of the Hand Brake Lever61
- Adjusting the Basic Position of the Hand Brake Lever61
- Checking the Brake Discs62
- Checking the Front Brake Fluid Level62
- Adding Front Brake Fluid64
- Checking the Front Brake Linings65
- Changing the Brake Linings of the Front Brake65
- Checking the Free Travel of the Foot Brake Lever68
- Adjusting the Free Travel of the Foot Brake Lever68
- Adjusting the Basic Position of the Foot Brake Lever69
- Checking the Rear Brake Fluid Level69
- Adding Rear Brake Fluid70
- Checking the Brake Linings of the Rear Brake71
- Changing the Rear Brake Linings72
15 Wheels, Tires 1575
- Removing the Front Wheel75
- Installing the Front Wheel75
- Removing the Rear Wheel76
- Installing the Rear Wheel77
- Checking the Tire Condition78
- Checking Tire Pressure79
- Checking Spoke Tension79
16 Powerpack Lv, Battery Charger80
- Overview of Battery Charger80
- Positioning the Battery Charger80
- Charging the Powerpack LV81
17 Cooling84
18 Cleaning, Care 1885
- Cleaning the Motorcycle85
19 Storage 1987
- Preparing for Use after Storage87
20 Troubleshooting88
21 Technical Data90
- Engine90
- Chassis90
- Electrical System91
- Tires91
- Fork91
- Shock Absorber92
- Chassis Tightening Torques92
22 Substances 2295
23 Auxiliary Substances96
24 Standards 2497
25 Index of Special Terms98
26 List of Abbreviations 2699
27 List of Symbols100
- Yellow and Orange Symbols100
- Index101

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