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GEISMAR MPR-M - User Manual

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Société des Anciens Etablissements L.GEISMAR
113 bis, avenue Charles de Gaulle
92200 NEUILLY SUR SEINE
Tél : +33 (0)1 41 43 40 40 — E-mail : geismar@geismar.com
Société des Anciens Etablissements L.GEISMAR
Boite Postale 50327 5, rue d’Altkirch
68006 COLMAR CEDEX FRANCE
Tél : +33 (0) 3 89 80 41 90 - Fax : 33 (0) 3 89 80 42 28
E-mail : sav@geismar.com
OPERATION & MAINTENANCE INSTRUCTIONS
Model
HYDRAULIC RAIL THREADER
Type
MPR – M
H90461 / NO 10055
Version : 03/11

Table of Contents

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Summary

Warnings

Declaration of Conformity

Marking

Chapter 1 - Safety

Foreword on Safety Instructions

Introduction to safety instructions and pictograms used in the manual.

General Warning for Safe Operation

Emphasizes the need for trained personnel and adherence to instructions.

General Safety Guidelines for Use

Outlines general safety rules, required PPE, and safe working practices.

Special Safety Precautions by Equipment Type

Details safety measures for combustion engines, electrical, and hydraulic devices.

Chapter 2 - Presentation

Manufacturer and Equipment Overview

Introduces the manufacturer and provides basic identification of the equipment.

Machine Functionality and Operation

Describes the machine's purpose, self-propelled nature, and primary functions.

Chapter 3 - Technical characteristics

Detailed Technical Specifications

Lists dimensions, weight, number of wheels, lighting, and performance metrics.

Rail Threader Dimensional Drawings

Provides detailed diagrams with measurements of the machine's structure.

Loading Clearance Requirements

Specifies loading clearance and compatibility with standards like NF F 58-002.

Chapter 4 - Equipments

Identification of Main Machine Components

Illustrates and lists the primary units composing the Rail Threader.

Hydraulic Power Unit Details

Describes the thermal motor, hydraulic oil tank, and diesel tank.

Hydraulic Control System Description

Explains the manual controls for travel, lifting, clamps, and shifting.

Description of Motorised Trolleys

Details the two types of motorised trolleys: shifting and travel.

Travel Trolley Components and Disengagement

Describes travel units, guide plates, rail clamps, and the disengagement system.

Main Frame Structure and Extensions

Details the main frame, movable extensions, and their fitting.

Electrical Unit Components

Lists components like starter, enclosure, battery compartment, and lights.

Chapter 5 - Operating instructions

General Handling and Safety Procedures

Refers to safety chapters and emphasizes forward travel direction.

Preamble to Operations

States that the machine is operated by a single operator.

Procedure for Track Installation

Details steps for placing the machine on the track and starting the motor.

On-Site Positioning and Procedures

Describes positioning for track replacement and specific operational procedures.

Specific Handling and Movement Guidelines

Covers double-track operations, movement on expanding spacing, and function activation.

Procedure for Removing from Track

Lists checks required before removing the machine from the track.

Chapter 6 - Servicing

General Maintenance Preparations

Emphasizes cleaning before maintenance and general rules.

Essential Maintenance Rules

Lists key rules like inspection schedules, part replacement, and not disabling safety features.

Weekly and Monthly Maintenance Tasks

Details greasing, hydraulic tank filter replacement, and annual tasks.

Preventive Maintenance Schedule

Provides a table outlining checks and operations based on time or hours.

Initial Post-Commissioning Checks

Lists checks and operations after the first 10, 25, and 50 hours of use.

Routine Preventive Maintenance Tasks

Describes tasks for 50 and 1000 hours of running, including filter replacement.

General Maintenance and Cleaning

Covers interventions after commissioning and the broad meaning of cleaning.

Procedure for Wheel Replacement

Details the steps for removing and replacing drive and braked wheels.

Approved Hydraulic Oil Specifications

Specifies the approved hydraulic oil and checking pressure.

Hydraulic Oil Brand Equivalents

Lists equivalent brands for the specified hydraulic oil.

Chapter 7 - Storage and Recycling

Guidelines for Equipment Storage

Emphasizes proper storage to maintain integrity and prevent deterioration.

Procedures for Decommissioning and Disposal

Outlines steps for decommissioning, disassembly, and recycling of the equipment.

Chapter 8 - Spare parts

Introduction to Spare Parts Catalog

Explains how to use the spare parts catalog and identify parts.

After Sales Service Contact Information

Provides contact details for service, support, and ordering spare parts.

GEISMAR MPR-M Specifications

General IconGeneral
BrandGEISMAR
ModelMPR-M
CategoryConstruction Equipment
LanguageEnglish