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geminox FCX 22 C User Manual

geminox FCX 22 C
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High fidelity heat
FCX 22 C
FCX 30 C
T30.38491.02

Table of Contents

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geminox FCX 22 C Specifications

General IconGeneral
Brandgeminox
ModelFCX 22 C
CategoryBoiler
LanguageEnglish

Summary

I - PRESENTATION

1 - DESCRIPTION

Overview of the FCX boiler's standardized features, components, and functions.

2 - RANGE

Details the available FCX models and their respective functions and flue connections.

II - TECHNICAL SPECIFICATIONS

1 - CHARACTERISTICS

Comprehensive table of technical data, including power, efficiency, dimensions, and electrical specs.

2 - PIPE CONNECTION DIAMETERS

Specifies the required pipe diameters for various connections on the FCX boiler.

3 - DIMENSIONS

Provides detailed diagrams and measurements for the boiler's physical dimensions.

4 - COMPONENT DESIGNATION

Identifies and labels all major components of the FCX boiler with numbered diagrams.

5 - CIRCULATING PUMP CHARACTERISTICS

Details the specifications and performance curves of the boiler's circulating pump.

6 - MIXING VALVE CHARACTERISTICS

Presents characteristic curves for the mixing valve's operation and flow control.

7 - EXPANSION VESSEL CHARACTERISTICS

Explains the function and specifications of the boiler's expansion vessel.

8 - BURNER TYPE

Identifies the specific GEMINOX oil burners used with the FCX models.

9 - HEAT PERFORMANCE

Illustrates the PCI thermal efficiency of the boiler relative to return temperature.

III - OPERATION

1 - DESCRIPTION

Describes the FCX boiler as a sealed exhaust circuit condensation unit with two heating circuits.

IV - INSTALLATION

1 - GENERAL INSTALLATION GUIDELINES

Covers general installation guidelines, location, and safety considerations for the boiler.

2 - VENTILATION REQUIREMENTS

Outlines ventilation requirements for different flue types (B23, C13/C33).

3 - COMBUSTION PRODUCT FLUEING

Details flueing requirements and system compatibility for combustion products.

3.1 - Boiler Placement and Connections

Guidelines for positioning the boiler concerning flue and hydraulic connections.

3.2 - Chimney Flue Evacuation (B23/B23p/C33)

Specific instructions for using existing chimney flues with various accessories.

3.2.2 - Standard Draft Configuration (B23)

Installation example and requirements for B23 standard natural draft flue systems.

3.2.3 - Pressurized Lining Configuration (B23p)

Installation example and requirements for B23p pressurized lining flue systems.

3.2.4 - Sealed Configuration (C33)

Installation example and requirements for C33 sealed flue systems.

3.3 - Balanced Flue Outlet (C13/C33)

Regulations and guidelines for installing balanced flue outlets.

3.3.2 - Horizontal Balanced Flue (C13)

GEMINOX recommendations and options for horizontal balanced flue installations.

3.3.2.1 - 0.95m Straight Horizontal Flue Kit

Details the 0.95m straight horizontal flue kit for balanced flue systems.

3.3.2.2 - 3m Angled Horizontal Flue Kit

Details the 3m angled horizontal flue kit for balanced flue systems.

3.3.2.3 - 3m Angled Horizontal Flue (Straight)

Details the 3m angled horizontal flue kit with straight configuration.

3.3.2.4 - PPtl/PVC Concentric Extension

Information on PPtl/PVC concentric extensions for flue systems.

3.3.2.5 - PPtl/PVC Concentric Elbow

Information on PPtl/PVC concentric elbows for flue systems.

3.3.2.6 - Optional Fastening Collar

Details the optional fastening collar for flue installations.

3.3.2.7 - Adjustable Support

Details the adjustable support for flue installations.

3.3.2.8 - Installation Examples

Provides examples of balanced flue installations with different configurations.

3.3.2.8.1 - Straight Balanced Flue Example

Example installation of a straight balanced flue system.

3.3.2.8.2 - Angled Balanced Flue with Hose

Example installation of an angled balanced flue system with a hose.

3.3.2.8.3 - Rigid Flue with Elbow

Example installation of a rigid flue with an elbow for balanced flue systems.

3.3.3 - Vertical Balanced Flue Drainage (C33)

Guidelines for drainage and terminal placement for vertical balanced flues.

3.3.3.1 - Concentric Vertical Terminal (Polypropylene/PE)

Details the optional concentric vertical terminal for sloping roofs.

3.3.3.2 - Sleeve Tile with Adaptable Coupling

Details the optional sleeve tile with adaptable coupling for roof installations.

3.3.3.3 - PPtl/PVC Concentric Extension

Information on PPtl/PVC concentric extensions for vertical flue systems.

3.3.3.4 - PPtl/PVC Concentric Elbow

Information on PPtl/PVC concentric elbows for vertical flue systems.

3.3.3.5 - Polypropylene Roof Plate

Details the optional polypropylene roof plate for flue systems.

3.3.3.6 - Optional Fastening Collar

Details the optional fastening collar for vertical flue extensions.

3.3.3.7 - Adjustable Support

Details the adjustable support for vertical flue systems.

3.3.3.8 - Boiler Outlet Bend Installation Examples

Examples of flue installations with bends at the boiler outlet.

3.3.3.8.1 - Straight Configuration Example

Example installation with a straight configuration at the boiler outlet.

3.3.3.8.2 - Straight Configuration Example

Another example installation with a straight configuration at the boiler outlet.

3.3.3.9 - Boiler Outlet Extension Installation Examples

Examples of flue installations with boiler outlet extensions.

3.3.3.9.1 - Straight Configuration Example

Example installation with a straight configuration and an outlet extension.

3.3.3.9.2 - Configuration with Elbows Example

Example installation with elbows and an outlet extension.

4 - CONDENSATE DRAINAGE

Guidelines and precautions for connecting and maintaining the condensate drain.

5 - ACCESSORY ASSEMBLY

Instructions for assembling standard accessories provided with the boiler.

5.1 - Bleed + Bend Assembly

Specific instructions for fitting the bleed and bend components.

5.2 - 1" - Ø 22 Bends + Seal

Instructions for fitting 1" Ø 22 bends and seals to the boiler outlet/return.

6 - FCX/BS Hydraulic Connection Kit (Option)

Information on the optional hydraulic connection kit for DHW production systems.

7 - HYDRAULIC CONNECTION

General recommendations and considerations for hydraulic connections.

7.1 - GEMINOX Recommendations

Specific recommendations from GEMINOX for hydraulic installations.

7.2 - Connection Accessories

Discusses isolation valves, circulating pump, safety valve, and expansion vessel.

7.3 - FCX Single Heating Circuit Connection

Diagram and explanation for connecting FCX models to a single heating circuit.

7.4 - FCX+BS DHW Single Circuit Connection

Diagram for connecting FCX+BS DHW system to a single heating circuit.

7.5 - FCX Double Heating Circuit Connection

Diagram explaining the hydraulic connection for FCX models to a double heating circuit.

7.6 - FCX+BS DHW Double Circuit Connection

Diagram for connecting FCX+BS DHW system to a double heating circuit.

8 - OIL CONNECTION

Details on making the oil connection to the burner.

9 - ELECTRICAL CONNECTION

General information and safety requirements for electrical connections.

9.1 - Main Power Connection

Instructions for connecting the boiler to the main power supply.

9.2 - Terminal Box Connection

Steps for making electrical connections to the boiler's terminal box.

9.2.1 - No Regulator Wiring

Wiring schematic for a system without a regulator.

9.2.2 - Room Thermostat (Heating Pump Control)

Wiring schematic for a room thermostat controlling the heating pump.

9.2.3 - Room Thermostat (Mixer Valve Control)

Wiring schematic for a room thermostat controlling the mixer valve.

9.2.4 - Analogue & Digital Controls

Notes on analogue and digital controls and their relation to climatic conditions.

9.3 - Principle Schematic

Provides a general electrical principle schematic for the boiler's control system.

9.4 - Wiring Schematic

Detailed wiring schematic showing connections to the installation and accessories.

V - COMMISSIONING

1 - INSTALLATION PROTECTION

Recommends specific water conditioning products for system protection.

1.1 - Bionibal

Details Bionibal as a biocide, corrosion inhibitor, and its dosage.

1.2 - Bionibagel

Details Bionibagel as an antifreeze and corrosion inhibitor, and its dosage.

1.3 - Equivalent Protection Products

Advises referring to manufacturer's recommendations for equivalent products.

2 - FILLING THE SYSTEM WITH WATER

Step-by-step instructions for filling the boiler and heating system with water.

3 - OIL INLET

Precautions for filling the oil tank before burner activation.

4 - PRE-COMMISSIONING CHECKS

List of checks to perform before commissioning the boiler.

5 - USER INFORMATION

Installer's duty to inform the user about safety devices and maintenance.

6 - COMMISSIONING PROCEDURE

General steps for commissioning the boiler.

6.1 - Commissioning Without Regulator

Detailed steps for commissioning the boiler without a regulator.

6.2 - Commissioning With Regulator

Guidance for commissioning the boiler when a regulator is present.

6.3 - Oil Burner Commissioning

Procedures and checks for commissioning the oil burner.

7 - SAFETY DEVICE CHECK

Instructions for verifying the proper functioning of safety and control devices.

VI - MAINTENANCE

1 - BOILER SHELL CLEANING

Step-by-step guide for cleaning the internal walls of the boiler shell.

2 - CONDENSOR CLEANING

Instructions for cleaning the condenser and checking combustion product flow.

3 - BURNER MAINTENANCE

Recommendations for annual burner maintenance and cleaning.

4 - ACCESSORIES CHECK

Annual checks for safety devices, accessories, and potential leaks.

5 - EXPANSION VESSEL PRESSURE CHECK

Procedure for checking and adjusting the expansion vessel's pre-inflation pressure.

6 - COMBUSTION PRODUCT FLUES

Guidelines for checking, cleaning, and maintaining combustion product flues.

7 - OIL FILTER MAINTENANCE

Instructions for cleaning the oil filter annually or as needed.

8 - THERMOSTAT/THERMOMETER REPLACEMENT

Detailed guide on replacing thermostats and thermometers in the boiler.

8.1 - Boiler Shell Pocket Bulbs

Specific instructions for accessing and replacing bulbs in the boiler shell pockets.

8.2 - Heating Output Tube Bulb

Specific instructions for accessing and replacing the bulb on the heating output tube.

8.3 - Condenser Pocket Bulb

Specific instructions for accessing and replacing the bulb in the condenser pocket.

8.4 - General Thermostat Replacement

General safety and procedural steps for replacing thermostats/thermometers.

9 - DRAINING THE SYSTEM

Instructions for draining the boiler and heating system.

VII - OPERATING FAULTS

1 - BURNER SHUTDOWN

Identifies common causes for burner shutdown and manual reset procedures.

2 - OVERHEATING THERMOSTAT SHUTDOWN

Explains shutdowns caused by overheating thermostats and reset methods.

2.1 - Water Overheating Safety Thermostat

Details the water overheating safety thermostat's function and reset.

2.2 - Combustion Product Overheating Safety Thermostat

Details the combustion product overheating safety thermostat's function and reset.

VIII - REGULATIONS

1 - DECLARATION OF CONFORMITY

Official declaration of conformity to relevant EC directives and standards.

IX - NOMENCLATURE

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