Generac Power Systems GP Series Diagnostic And Repair Manual

Diagnostic Repair Manual 67
Section 5 Disassembly
Major Disassembly
Stator, Rotor, and Engine Removal
See Figure 5-11 and Figure 5-12 for component
location.
1. Disconnect and remove the battery from the
generator. (Figure 5-12, Item 15)
2. Remove Fuel Tank. Use proper safety precautions
when handling gasoline. (Figure 5-12, Item 4)
Figure 5-1. Fuel Tank Removed
Remove Control Panel
1. Disconnect wire 11 and wire 44 from the 50 Amp
circuit breaker.
2. Disconnect wire 22 from the 50 Amp receptacle.
3. Disconnect the stepper motor harness from the
printed circuit board.
4. Disconnect the C1 and C2 connectors below the
control panel.
5. Remove the control panel.
Figure 5-2. Stepper Motor Harness
Figure 5-3. Control Panel Removed
Figure 5-4. Remove Air Deflector
Remove the Muffler
1. Remove air deflector from cross member. (Figure
5-12, Item 45)
2. Remove the four screws holding the alternator air
cover on the rear of the alternator. (Figure 5-11,
Item 8)
3. Remove the muffler heat shield labeled HOT.
(Figure 5-11, Item 34)
4. Remove the rear muffler box end panel. (Figure 5-
11, Item 38)
5. Remove the nut and washers from the top of the
rear rubber mounts attached to the rear bearing
carrier. (Figure 5-11, Item 32)
6. Remove the back muffler box back panel. (Figure
5-11, Item 37)
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Generac Power Systems GP Series Specifications

General

Brand	Generac Power Systems
Model	GP Series
Category	Portable Generator
Language	English