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Generic Trigger X 50ccm User Manual

Generic Trigger X 50ccm
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Contents
Contents ···················································································································································-1-
Preface ·····················································································································································-4-
Documents to be prepared ················································································································-5-
Inspection/adjustment ······················································································································-19-
1 Brake····················································································································································-32-
1.1 Maintenance instruction·············································································································-32-
1.2 Fault diagnosis···························································································································-32-
1.3 Front hydraulic brake·················································································································-33-
1.4 Rear hydraulic brake··················································································································-35-
2 Body cover ···········································································································································-38-
3 Front wheel/ front suspension···············································································································-42-
3.1 Preparation data ·························································································································-42-
3.2 Fault diagnosis···························································································································-42-
3.3 Front wheel································································································································-43-
3.4 Steering handle ··························································································································-45-
3.5 Front fork···································································································································-45-
4 Rear wheel/rear suspension ··················································································································-50-
4.1 Preparation data ·························································································································-50-
4.2 Fault diagnosis···························································································································-50-
4.3 Rear wheel·································································································································-51-
4.4 Rear shock absorber/rear rocker·································································································-52-
4.5 Driving chain ·····························································································································-53-
5 Battery/charging system ·······················································································································-56-
5.1 Preparation data ·························································································································-56-
5.2 Fault diagnosis···························································································································-57-
5.3 Battery ·······································································································································-58-
5.4 Charging system ························································································································-59-
5.5 Voltage and current regulator ·····································································································-60-
5.6 Charge coil of the alternator·······································································································-60-
5.7 Illuminating coil of alternator·····································································································-61-
5.8 Disassembly of alternator···········································································································-61-
6 Ignition system ·····································································································································-64-
6.1 Preparation data ·························································································································-64-
6.2 Fault diagnosis···························································································································-65-
6.3 Ignition system inspection·································································································
·········-66-
6.4 CDI group··································································································································-68-
6.5 Ignition coil ·······························································································································-68-
6.6 Trigger ·······································································································································-69-
7 Startup system ······································································································································-71-
7.1 Preparation data ·························································································································-71-
7.2 Fault diagnosis···························································································································-72-

Table of Contents

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Generic Trigger X 50ccm Specifications

General IconGeneral
BrandGeneric
ModelTrigger X 50ccm
CategoryMotorcycle
LanguageEnglish

Summary

Brake System Maintenance

Brake Maintenance Instructions

Details required maintenance procedures and notes for brake system components.

Brake System Fault Diagnosis

Guides on identifying and troubleshooting common brake system issues.

Front Hydraulic Brake Service

Covers disassembly, inspection, and installation of the front hydraulic brake.

Rear Hydraulic Brake Service

Details the process for disassembling, inspecting, and installing the rear hydraulic brake.

Body Cover Service

Body Cover Disassembly

Step-by-step instructions for disassembling the motorcycle's body panels.

Front Wheel and Suspension

Front Wheel Preparation Data

Pre-operation checks and specifications for the front wheel and suspension.

Front Wheel/Suspension Fault Diagnosis

Troubleshooting guide for common problems related to the front wheel and suspension.

Front Wheel Service

Procedures for disassembling, inspecting, and installing the front wheel assembly.

Steering Handle Service

Steps for disassembling and installing the steering handle mechanism.

Front Fork Service

Details on disassembling, inspecting, and installing the front fork components.

Rear Wheel and Suspension

Rear Wheel Preparation Data

Specifications and checks required before working on the rear wheel/suspension.

Rear Wheel/Suspension Fault Diagnosis

Troubleshooting for common issues with the rear wheel and suspension system.

Rear Wheel Service

Procedures for disassembling, inspecting, and installing the rear wheel.

Rear Shock Absorber and Rocker

Steps for disassembling, inspecting, and installing the rear shock absorber and rocker.

Driving Chain Maintenance

Maintenance, inspection, and adjustment procedures for the driving chain.

Battery and Charging System

Battery and Charging System Preparation

Important notes and specifications for battery and charging system preparation.

Battery and Charging System Fault Diagnosis

Troubleshooting guide for common battery and charging system failures.

Battery Service

Instructions for disassembling, inspecting, and charging the motorcycle battery.

Charging System Inspection

Procedures for testing and inspecting the motorcycle's charging system.

Voltage and Current Regulator Service

Inspection methods for the voltage and current regulator and its circuits.

Alternator Charge Coil Inspection

How to inspect the charge coil of the alternator for proper function.

Alternator Illuminating Coil Inspection

Procedure for inspecting the illuminating coil of the alternator.

Alternator Disassembly

Step-by-step guide for disassembling the motorcycle's alternator.

Ignition System Service

Ignition System Preparation Data

Essential preparation and reference data for the ignition system.

Ignition System Fault Diagnosis

Diagnostic table for identifying ignition system faults and their causes.

Ignition System Inspection Procedures

Methods for inspecting the ignition system components and voltage values.

CDI Group Inspection

Inspection procedures for the CDI unit and its related terminals.

Ignition Coil Service

Instructions for disassembling and inspecting the primary and secondary ignition coils.

Trigger Inspection

Inspection procedure for the trigger component of the ignition system.

Startup System Service

Startup System Preparation Data

Preparation references and torque values for the startup system.

Startup System Fault Diagnosis

Troubleshooting guide for common startup system failures.

Electric Start Motor Service

Steps for disassembling, inspecting, and assembling the electric start motor.

Start Relay Inspection

Procedures for inspecting the start relay's actuation, voltage, and earth line.

Lights, Switches, and Instruments

Bulbs and Switches Preparation

Notes on switch measurement and preparation for bulb replacement.

Lighting and Switch Fault Diagnosis

Troubleshooting common issues with main switch and lighting systems.

Headlight Bulb Replacement

Instructions for disassembling and replacing the motorcycle's headlight bulb.

Front Turning Light Bulb Replacement

Procedure for replacing the bulb in the front turning light.

Taillight and Rear Light Bulb Replacement

Steps for replacing bulbs in the taillight, license light, and rear turning light.

Instrument Panel Service

Guide to disassembling and installing the instrument panel and speed indicator.

Main Switch Replacement

Procedure for inspecting and replacing the main power switch.

Horn Inspection

Inspection method for the motorcycle's horn.

Handle Switch Inspection

Instructions for inspecting handle switch connectors.

Lubrication System Service

Lubrication System Preparation Data

Important operational notes and functions of the lubrication system.

Lubrication System Fault Diagnosis

Table listing common lubrication system faults and their causes.

Oil Pump Service

Procedures for disassembling, inspecting, and installing the oil pump.

Carburetor Service

Carburetor Preparation Data

Critical operational notes and specifications for the carburetor.

Carburetor Fault Diagnosis

Troubleshooting guide for various carburetor-related starting and running issues.

Carburetor Disassembly

Step-by-step instructions for disassembling the carburetor.

Carburetor Cover Service

Procedures for dismantling, inspecting, and assembling the carburetor cover.

Float Chamber Service

Steps for dismantling, inspecting, and assembling the float chamber.

Carburetor Installation and Adjustment

Instructions for installing and adjusting the carburetor after disassembly.

Cylinder, Piston, and Cover Service

Cylinder/Piston Preparation Data

Operational notes, cylinder/piston functions, and preparation references.

Cylinder/Piston Fault Diagnosis

Diagnosis of low compression, high compression, and piston noises.

Air Cylinder Disassembly

Steps for disassembling the cylinder body and cleaning the gasket.

Piston Disassembly and Installation

Procedures for piston pin, piston ring, and piston installation and measurement.

Air Cylinder Installation

Steps for installing the air cylinder, piston, and piston ring.

Cylinder Cover Disassembly

Procedures for disassembling the cylinder cover and inspecting its flatness.

Cylinder Cover Installation

Steps for installing the cylinder cover after disassembly and inspection.

Crankcase, Clutch, and Actuating Lever

Crankcase/Clutch/Lever Preparation Data

Important notes and preparation references for crankcase, clutch, and lever.

Crankcase/Clutch/Lever Fault Diagnosis

Troubleshooting common issues like low compression, overheating, and shifting problems.

Crankcase Cover Service

Disassembly and installation procedures for the left and right crankcase covers.

Clutch Service

Detailed steps for clutch disassembly, inspection, and assembly.

Actuating Lever Service

Procedures for disassembling, inspecting, and assembling the actuating lever.

Crankshaft and Shift Chamber

Crankshaft/Shift Chamber Preparation Data

Operational notes and preparation references for crankshaft and shift chamber.

Crankshaft and Connecting Rod Service

Steps for disassembling, inspecting, and installing the crankshaft and connecting rod.

Shift Chamber Service

Procedures for disassembling and installing the shift chamber components.

Shift Shaft Set Service

Dismantling and inspection of the shift shaft set, including shift forks.

Main Shaft and Sub Shaft Service

Dismantling and inspection of the main and sub shafts, including gears.

Cooling System Service

Cooling System Preparation Data

Explanation of the cooling system function and preparation notes.

Cooling System Fault Diagnosis

Troubleshooting common cooling system problems like water leaks and overheating.

Water Pump and Water Tank Service

Procedures for disassembling, inspecting, and installing the water pump and water tank.

Exhaust Emission Control System

Exhaust Emission Control System Warranty

Details the warranty terms and conditions for the exhaust system.

Regular Maintenance and Emission Guidelines

Guidelines for regular maintenance and emission standards compliance.

Exhaust Control System Mechanical Function

Explanation of the exhaust system's mechanical functions and improvements.

Catalyst Converter System Service

Structure, description, and important precautions for the catalyst converter.

Idle Speed Emission Countermeasures

Steps to address idle speed emission exceeding standards, including carburetor adjustment.

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