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GISMA 22 Series User Manual

GISMA 22 Series
24 pages
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www.gisma-connectors.de1Cabling Instructions series 10+22 Revision F - 11/2018
CABLING INSTRUCTIONS - SERIES 10 + 22
FÜR AUSSENBORDSTECKER
FOR OUTBOARD PLUGS
VERKABELUNGSANLEITUNG
BAUREIHE 10 + 22
CABLING INSTRUCTIONS
SERIES 10 + 22
CABLING INSTRUCTIONS
Leinestraße 25
D-24539 Neumünster
Tel. +49 - 4321 - 98 35 - 30
Fax +49 - 4321 - 98 35 - 55
www.gisma-connectors.de
E-Mail: info@gisma-connectors.de

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GISMA 22 Series Specifications

General IconGeneral
BrandGISMA
Model22 Series
CategoryCables and connectors
LanguageEnglish

Summary

COMPANY PROFILE

Success Factors

Key elements contributing to GISMA's success in connector manufacturing.

GENERAL NOTES

Scope and Recommendations

Describes the scope of the instructions and provides recommendations for use.

NECESSARY TOOLS AND AUXILIARIES

Tools

Lists required tools for cabling and assembly processes.

Cabling Material

Lists necessary materials for cable preparation and assembly.

Moulding Material

Details degreasing agents, moulding tools, and primers.

PREPARATION FOR THE CABLING PROCESS

Soldering Contacts

Details connector structure and preparation for soldering contacts.

Stripping for Soldering

Instructions for stripping cable ends for soldering processes.

Crimp Terminal

Details connector structure and preparation for crimp terminals.

Stripping for Crimp Terminals

Instructions for stripping cable ends for crimp terminals.

Plug Assembly

Step-by-step guide for assembling plug components.

CABLING OF THE PLUG

Soldering and Heat Shrinking

Guide for soldering cores and shrinking tubes onto plug contacts.

ASSEMBLING THE CONNECTOR

Endbell Adapter Mounting

Instructions for mounting the endbell adapter and related parts.

Plug Insertion Detail

Detailed steps for inserting the plug into the endbell adapter.

SPECIAL TERMINATION WITH KEVLAR-/ARAMID-STRAIN RELIEF

Termination Overview

Guide to special termination using Kevlar/Aramid strain relief.

MOULDING OF THE ENDBELL

Priming and Initial Filling

Steps for applying primer and filling the endbell with moulding compound.

Two-Phase Moulding Process

Detailed steps for the two-phase moulding of the endbell.

Final Moulding Checks and Clamping

Checking moulding for air pockets and fitting upper clamps.

FIXING THE CLAMPS

Clamp Assembly Steps

Step-by-step guide for attaching and securing the clamps.

Detailed Clamping Procedure

Further steps for tightening, jamming, and cutting clamp bands.

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