Table of Contents
SECTION 5: ACCESSORIES ......................... 27
SECTION 6: MAINTENANCE ......................... 28
Schedule ...................................................... 28
Cleaning & Protecting .................................. 28
Lubrication ................................................... 29
SECTION 7: SERVICE ................................... 31
Troubleshooting ........................................... 31
Rotating/Replacing ....................................... 34
Cutterhead Inserts ....................................... 34
V-Belt Tensioning/Replacement .................. 35
Pulley Alignment .......................................... 36
Table Height Chain Tension ........................ 37
Feed Rollers, Chip Breaker &
Pressure Bar Heights ................................... 38
Roller Spring Tension .................................. 41
Positioning Chip Deflector ........................... 41
Scale Calibration .......................................... 42
Anti-Kickback Fingers .................................. 42
SECTION 8: WIRING ...................................... 43
Wiring Safety Instructions ............................ 43
G0453Z Wiring Diagram .............................. 44
G0454Z Wiring Diagram .............................. 45
SECTION 9: PARTS ....................................... 46
G0453Z Headstock ...................................... 46
G0453Z Table .............................................. 48
G0453Z Columns ......................................... 49
G0453Z Gearbox ......................................... 50
G0453Z Stand.............................................. 51
G0453Z Label Placement ............................ 53
G0454Z Headstock ...................................... 54
G0454Z Table .............................................. 57
G0454Z Columns ......................................... 58
G0454Z Gearbox ......................................... 59
G0454Z Stand.............................................. 60
G0454Z Label Placement ............................ 62
WARRANTY AND RETURNS ........................ 65
INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Machine Description ...................................... 2
Identification ................................................... 3
Internal Components...................................... 4
G0453Z Machine Data Sheet ........................ 5
G0454Z Machine Data Sheet ........................ 7
SECTION 1: SAFETY ....................................... 9
Safety Instructions for Machinery .................. 9
Additional Safety Instructions for Planers .... 11
SECTION 2: CIRCUIT REQUIREMENTS ...... 12
220V Single-Phase Operation ..................... 12
SECTION 3: SETUP ....................................... 13
Needed for Setup ......................................... 13
Unpacking .................................................... 13
Inventory ...................................................... 14
Clean Up ...................................................... 15
Site Considerations ...................................... 15
Lifting & Moving Planer ................................ 16
Assembly ..................................................... 16
Dust Collection ............................................. 18
Check Gearbox Oil ...................................... 18
Test Run ...................................................... 19
Re-Tension V-Belts ...................................... 20
Recommended Adjustments ........................ 20
SECTION 4: OPERATIONS ........................... 21
Basic Controls .............................................. 21
Operation Overview ..................................... 22
Planing Tips ................................................. 22
Workpiece Inspection................................... 23
Wood Hardness ........................................... 24
Feed Rate .................................................... 24
Depth of Cut ................................................. 25
Bed Roller Height ......................................... 25