English (GB)
2
English (GB) Installation and operating instructions
Original installation and operating instructions
CONTENTS
Page
1. General information
4
1.1 Target group
4
1.2 Purpose of this manual
4
1.2.1 Software version
4
1.3 Symbols used in this document
4
1.4 Notations used in this document
4
2. Safety instructions
4
2.1 Obligations
4
2.1.1 Service staff
4
2.1.2 Operating company
4
2.2 Intended use
4
2.3 Improper use
5
2.4 Safety and monitoring equipment
5
2.5 Chemicals
5
2.5.1 ClO
2
concentration
5
2.5.2 Storing chemicals
5
2.5.3 Case of emergency
5
2.6 Accessories and external devices
5
3. Product description
6
3.1 Applications
6
3.2 Accessories
6
3.3 Identification
7
3.3.1 Type key
7
3.3.2 Nameplate
8
3.3.3 Product numbers
8
4. Technical data
9
4.1 Performance and consumption
9
4.1.1 Performance
9
4.1.2 Consumption of chemicals
9
4.1.3 Consumption of electricity
9
4.2 Chemicals
9
4.3 Environmental conditions
9
4.4 Dimensions, weights and capacities
9
4.5 Materials
9
4.6 Dosing pumps
9
4.6.1 Dosing pumps for HCl or NaClO
2 9
4.6.2 Dosing pump for ClO
2 10
4.7 Measuring cell
10
4.8 System parameters
10
5. Construction and functioning
12
5.1 Installation schemes
12
5.1.1 System with measuring cell
12
5.1.2 System with mixing module
13
5.1.3 System with measuring module
14
5.1.4 System with external batch tank
15
5.2 Components
16
5.3 Tank levels
18
5.4 Production of ClO
2
20
5.4.1 Operation modes
20
5.4.2 Production process
20
5.4.3 Production status
22
5.5 Flushing
23
5.6 Dosing control
23
5.6.1 Control mode
23
5.6.2 Actuating variable (y-out)
24
5.6.3 Added quantity (added)
24
5.6.4 Setpoint (setp)
24
5.6.5 Control characteristic
24
5.6.6 Proportional range (Xp)
24
5.6.7 Reset time (TN)
24
5.6.8 Derivative action time (TV)
24
5.6.9 Maximum dosing flow (Qmax)
24
5.6.10 Dosing stop input
24
5.6.11 Dosing time monitoring
24
5.6.12 Failure input
24
5.6.13 Dosing coefficient (KD)
25
5.7 Measurement
25
5.7.1 Measuring cell
25
5.7.2 Calibrating the measuring cell
25
5.7.3 Calibration data
25
5.7.4 Monitoring the cleaning motor
25
5.7.5 Temperature compensation of the ClO
2
value
25
5.7.6 ClO
2
alarm value
26
5.8 Water meter
26
5.8.1 Water meter with pulse signal
26
5.8.2 Water meter with current signal
26
5.9 ClO
2
pump type
26
5.9.1 Mechanical dosing pump
26
5.9.2 Digital dosing pump
26
5.10 Relay polarity
26
6. Installation
27
6.1 Transport
27
6.2 Scope of delivery
27
6.3 Mounting
27
6.4 Additional modules
28
6.5 Chemical containers and suction lances
28
6.6 Hydraulic installation
29
6.6.1 System frame
29
6.6.2 External dosing pump
30
6.6.3 Measuring cell
30
6.6.4 Measuring module
30
6.6.5 Bypass mixing module
30
6.7 Electrical installation
30
6.7.1 Water meter
30
6.7.2 Measuring cell
31
6.7.3 Bypass mixing module
31
6.7.4 Dosing stop input
31
6.7.5 Warning lamp or audible warning system
31
6.7.6 Failure input
31
6.7.7 Power for external devices
31
6.7.8 External batch tank
32
6.7.9 Power supply cable
32
7. Commissioning
33
7.1 Control elements
33
7.2 Initial display
33
7.3 Navigation
34
7.4 Access codes
34
7.5 Menu structure
35
7.6 Initial startup
38
7.7 Language
38
7.8 Date/time
38
7.9 Batch tank
38
7.10 Display contrast
38
7.11 Measuring setup
38
7.11.1 Measuring cell
38
7.11.2 Measuring range
39
7.11.3 Current output
39
7.11.4 ClO
2
alarm value
39
7.12 Calibration
39
7.13 Water meter
39
7.14 Dosing control setup
40
7.14.1 Dosing control mode
40
7.14.2 Dosing control parameters
40
7.14.3 Dosing time monitoring
40
7.15 Dosing pump setup
40
7.15.1 Internal or external dosing pump
40
7.15.2 Pump type
40
7.15.3 Maximum capacity
40
7.15.4 Stroke length
41
7.15.5 Maximum dosing flow
41
7.15.6 Dosing stop input
41
7.16 Relays
41
7.16.1 Warning relay
41
7.16.2 Alarm relay
41
7.17 Failure input
41
7.18 Operator code
41
7.18.1 Change
41
7.18.2 Delete
41
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