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Haier MRV5-H User Manual

Haier MRV5-H
262 pages
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MRV5-H Service Manual

Table of Contents

Questions and Answers:

Haier MRV5-H Specifications

General IconGeneral
BrandHaier
ModelMRV5-H
CategoryAir Conditioner
LanguageEnglish

Summary

1. Safety Cautions

1.1 Cautions in Repair

Safety warnings and precautions during repair work, including power handling and refrigerant safety.

1.2 Post Repair Cautions

Safety guidelines to follow after completing repair work, focusing on parts, installation, and wiring.

1.3 Inspection after Repair

Checklist for inspecting the unit after repair work, covering connections, insulation, and structure.

2. General Information

2.1 Energy Saving

Details on energy efficiency features, including EVI compressors and low ambient performance.

2.2 MRV-Link

Information on the MRV-Link system, covering wired links and benefits like labor saving and stable performance.

2.3 Comfort

Features related to user comfort, such as the Move Eye Intelligent System and precise temperature control.

2.4 Feature

System introduction and typical 3-pipe system configuration for cooling and heating.

2.5 Products Lineup

Identifies indoor and outdoor unit models, their capacity ranges, and specifications.

2.5.1 Nomenclature

Identifies indoor unit models and their respective capacity ranges and features.

2.5.2 External Appearance

Visual representation and model names for various indoor unit types like cassettes and ducts.

2.5.3 Combination of Outdoor Units

Table showing how different outdoor unit modules can be combined for various system capacities.

3. Refrigerant Circuit

4. Functional Parts Layout

5. Refrigerant Flow for Each Operation Mode

6. Functions and Control

6.1 Startup

Procedures for initial startup, including material preparation, installation checks, and operation settings.

6.1.3 Configuration Dip Switches

Guides on setting dip switches for indoor units and outdoor units for system configuration.

6.1.4 Power on

Preheating requirements and steps for powering on the system to protect the compressor.

6.1.5 Search and Lock Outdoor \ Indoor Unit

Procedure for searching and locking indoor and outdoor units to ensure correct system configuration.

6.1.6 Trial Operation and Parameters Record

Guidelines for trial operation and recording system parameters to verify performance.

6.1.7 MRV 5-H System Startup Report

A template for recording installation and startup request details, including project configuration and comments.

6.2 Outdoor Control Board Photo

Diagram labeling components and connectors on the outdoor control board for identification and reference.

6.3 Outdoor PCB Dip Switch Setting

Explanation of LED definitions and dip switch configurations for master and slave units.

BM1 Introduction

Details on BM1 dip switch settings for outdoor unit search, mode, and communication.

BM2 Introduction

Explains BM2 dip switch settings for communication protocol, heat mode, and wireless module configuration.

BM3 Introduction

Configuration options for BM3 dip switches related to outdoor unit model and capacity settings.

BM4 Introduction

Defines BM4 dip switch settings for group class and ModeBus communication address.

6.4 Outdoor System Control Function

Explains various control functions for outdoor units, including compressor, fan, and protection mechanisms.

6.4.1 Compressor Control

Explains how compressor frequency is controlled during cooling and heating based on pressure and temperature.

6.4.2 Electronic Expansion Valve Control

Describes how electronic expansion valves are controlled during startup and heating operations.

6.4.3 Fan Motor Control

Details on controlling outdoor unit fan speed based on operating mode and speed levels.

6.4.4 Start Control

Conditions and procedures for compressor start control, including oil superheat and frequency settings.

6.4.5 Pump Down Operation

Procedure for pump down operation in cooling and heating to prevent compressor damage.

6.4.6 High Pressure Protection

Control mechanism for high pressure protection using a high pressure sensor.

6.4.7 Low Pressure Protection

How low pressure is maintained using SV1 and compressor frequency control.

6.4.8 High Discharge Temperature Control

Control logic for high discharge temperature using SH correction, SV3, and compressor frequency.

6.4.9 Low Discharge Temperature Control

Control strategy for low discharge temperature in cooling and heating modes.

6.4.10 Coil Protection Control

Control of compressor frequency to manage coil temperature and fan speed.

6.4.11 Anti-Snow Protection

Protection mechanism against snow accumulation for outdoor fan operation.

6.4.12 Heater Control

Control logic for the heater based on oil temperature to prevent compressor issues.

6.4.13 Target Pressure Control

Control of low pressure during cooling and high pressure during heating using target values.

6.4.14 Overheating Protection Control

Control of liquid bypass cooling when compressor top temperature rises.

6.4.15 Current Protection Control

Measures taken when compressor current exceeds limits or falls below operating speed.

6.4.16 Heating is Prohibited

Settings to prohibit heating operation based on outdoor temperature to prevent issues.

7. Comissioning

7.1 Field Settings for Outdoor Unit

Procedures for setting up outdoor units in the field, including wiring and dip switch configurations.

7.1.1 Settings by DIP Switches

Detailed explanation of BM1, BM2, BM3, and BM4 dip switch settings for various operational parameters.

7.2 Test Operation

Procedures for testing system operation after installation, covering power-up and rated conditions.

7.2.1 Initial Power Up

Steps to confirm power status, unit identification, and parameter consistency after initial power-on.

7.2.2 Rated Operation

Procedures for rated cooling and heating operations, controlling indoor units via wired or remote controllers.

7.2.3 Trial Operation Confirmation

Steps to confirm test run results by checking individual indoor units and system status.

8. Service Diagnosis

8.1 Error Code

Classification and description of failure codes for outdoor, indoor, and module units, including digital tube indications.

8.2 Troubleshooting

Guides for diagnosing and resolving system issues based on error codes and symptoms.

8.2.1 Troubleshooting by Error Code

Troubleshooting steps for various error codes displayed on outdoor units and indoor controllers.

8.2.2 Refrigerant charge check

Procedure for checking refrigerant charge using static balance pressure reference values for R410A.

8.2.3 4-Way Valve Check

Steps to check the function and resistance of the 4-way valve and electronic expansion valve.

8.2.4 4-Way Valve Function

Conditions that must be met for the 4-way valve to operate correctly after power-on.

8.2.5 Fan Motor Detection Standard

Standards for detecting DC fan motor functionality, including expected readings and wiring.

9. Parts Replacement Instructions

9.1 MRV-link Introduction

Introduction to MRV-link system and basic compressor replacement steps for single compressor units.

B. Compressor Replacement – double compressors unit

Steps for replacing the compressor in a double compressor unit, including removal and installation.

9.2 Gas-liquid Segregator Replacement

Procedures for replacing the gas-liquid segregator for both single and double compressor units.

10. MRV-Link

10.1 MRV-Link Introduction

Overview of MRV-link technology, its components, and benefits like easy installation and smart networking.

10.2 MRV-Link Benefits

Highlights the advantages of MRV-Link for installation, maintenance, performance, and retrofitting projects.

10.3 MRV-Link Specification

Specifications for MRV-link modules and repeaters, including model, BOM, and connection terminals.

10.4 Wiring Figure

Diagram showing wiring connections for MRV-link modules between outdoor and indoor units.

10.5 Dimension

Dimensional drawings of the MRV-link module, showing key measurements and mounting details.

10.6 Installation Requirements for MRV-Link

Guidelines for installing MRV-link modules and repeaters, including placement and distance recommendations.

10.7 MRV-Link Troubleshooting

Flowchart for troubleshooting MRV-link communication issues, covering ODU search and error rate checks.

11. Appendix

11.1 Wiring Diagrams and PCB Photo

Wiring diagrams and PCB photos for outdoor units, showing component connections and layout.

11.2 Sensor Characteristic Table

Table listing sensor models, spare parts numbers, descriptions, and resistance characteristics.

11.3 Standard for Evacuation, Pressurization, Refrigerant Recharge

Procedures and standards for system evacuation, pressurization, and refrigerant charging.

12. Specifications

13. Dimensions

14. Center of Gravity

15. Piping Diagrams

16. Wiring Diagrams

17. Electric Characteristics

18. Operation Limits

19. Sound Levels (Reference Data)

19.1. Sound level testing

Testing methodology for sound levels, including conditions and test environment.

19.2. Octave band level

Graphs showing octave band sound pressure levels for different models across frequencies.

20. Optional Accessories

21. Selection procedure

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